1. Introduction
Chiral separation is of paramount importance across diverse sectors including pharmaceuticals, agrochemicals, and materials science due to the distinct properties exhibited by enantiomers of compounds [
1]. Achieving high enantiopurity is crucial for optimizing the efficacy and performance of these compounds, and imperative for the synthesis of pharmaceutical compounds. Among a large variety of methods available for synthesizing and separating enantiopure compounds, crystallization-based (solid-state) deracemization techniques have garnered considerable attention owing to their ability to selectively reject impurities into the crystal lattice, thereby streamlining the purification process and reducing associated costs compared to alternative methods such as chromatography and asymmetric synthesis [
2,
3]. Temperature Cycle Induced Deracemization (TCID) [
4,
5,
6], Attrition-enhanced deracemization (Viedma ripening) [
7,
8,
9], Preferential Crystallization (PC) [
10,
11,
12,
13], and Second-Order Asymmetric Transformation (SOAT) [
14] are among the prominent crystallization-based techniques that offer promising avenues for obtaining optically pure crystals with enhanced efficacy and selectivity.
This study investigates the sequential application of TCID followed by SOAT cooling, demonstrating that this approach can significantly enhance yield after achieving high c.e.e. Furthermore, it establishes the feasibility of implementing this process on an industrial scale, highlighting its potential for improving efficiency in deracemization and chiral separation techniques. Both TCID and SOAT entail suspending crystals in a solution where enantiomeric interconversion is permitted. In TCID, characterized by periodic temperature swings, starts from a racemic mixture, which over time, progresses towards a single enantiomer due to the compounding difference in crystal growth and dissolution of the two components. The asymmetric growth of one enantiomer over the other autocatalyzes the process, further accelerating it, allowing the system to reach enantiopurity rapidly. This was first demonstrated by Suwannasang et al. in 2013 with 1-(4-chlorophenyl)-4,4-dimethyl-2-(1H-1,2,4-triazol-1-yl) pentan-3-one (Cl-TAK) [
4]. Conversely, SOAT involves cooling a suspension containing a crystal phase of only one enantiomer in a racemizing solution, promoting the selective crystal growth of the desired enantiomer while the undesired enantiomer in solution undergoes continuous conversion to the desired enantiomer until the conclusion of the cooling process. This process is similar to PC, where the main difference is that there is no racemization occurring in solution. While TCID may be performed by starting from a racemic mixture or one with a slight enantiomeric excess, SOAT requires the initial crystal phase to be a pure enantiomer to initiate the resolution process. In addition, as SOAT and TCID both involve racemization in the solution, the theoretical yield of the process is double that of PC where racemization is absent and the conversion of the counter enantiomer to the desired enantiomer does not occur.
Despite significant advancements in the understanding and practical applications of these methodologies, a comprehensive quantitative demonstration of experimental yield of these processes, particularly TCID, necessitates further investigation to fully understand and assess these processes. While reaching crystal enantiomeric excess (c.e.e.) of >95% has been reported with various systems, the amount of remaining dissolved solute at the end of the TCID process is one drawback. This could be overcome by performing a large cooling step at the end of TCID, based on the SOAT method, to minimize the solubility of the solute and therefore allowing it to crystallize further, increasing the final yield without significantly increasing the total process time. If the cooling rate does not promote primary nucleation, which would allow equal opportunity for the undesired enantiomer to grow, the c.e.e. should not be affected significantly, and the final yield of the solids should be optimized. Secondary nucleation, on the other hand, would enhance the overall c.e.e. by favoring the crystal growth of the major enantiomer. This simple cooling technique has been demonstrated by Palovics et al. and Hosseinalipour et al. however, neither team demonstrated favorable experimental mass yields [
15,
16].
Furthermore, the stochastic nature of TCID underscores the importance of studying kinetics and determining the minimum amount of pure enantiomer required to direct deracemization efficiently, which will be important to scaling up this process. As TCID progresses according with the difference between the two enantiomers, when starting from a racemic mixture, there is a significant induction period in which quantitatively nothing occurs before deracemization takes off. Without addition of an initial bias, the system will also not reliably convert towards the desired enantiomer. To overcome these issues, an initial c.e.e. (c.e.e
0) of 20% is commonly employed to dictate the deracemization to progress towards the desired chirality and accelerate the process. However, this initial investment may not be desirable or even feasible for some processes, and especially on an industrial scale. If TCID with lower c.e.e
0 can still direct the deracemization and overcome the induction time, this knowledge could be fruitful for deracemizations in the larger, industrial, scales and for high-cost compounds. However, if c.e.e
0 is not sufficient, the small random changes in crystal growth and dissolution of both enantiomers may outweigh this bias as seen by chiral flipping, where the deracemization may sometimes tend towards the counter enantiomer of the bias added [
17]. Therefore, a minimum c.e.e
0 should exist, above which deracemization is ‘always’ successfully directed towards the desired enantiomer.
Central to this investigation is the selection of a suitable substrate as TCID cannot be successfully performed on any chiral molecule. For TCID to work normally, and in one batch, the compound of interest must form a conglomerate crystal (crystals with only one enantiomer in its lattice), racemize quickly in solution, and have a crystal growth rate greater than its rate of primary nucleation. Furthermore, depending on the temperature ranges applied, the compound and racemizing agent must be thermally stable at those temperatures and not exhibit any polymorphisms, to not disrupt the study of deracemization and yield. For these reasons, Cl-TAK (
1) was chosen as an ideal compound for solid-state deracemization experiments. Its characteristics, including conglomerate crystal formation, rapid racemization kinetics with NaOH in solution, negligible solubility in water, rapid crystal growth, thermal stability, and absence of polymorphism, render it an exemplary model compound for elucidating the intricacies of deracemization processes. It is also a precursor of Paclobutrazol, a chiral plant growth inhibitor, which can be asymmetrically synthesized from enantiomerically pure
1, underscoring its relevance in the agrochemical industry. Furthermore,
1 has already been a model compound for multiple solid-state deracemization studies, successfully undergoing deracemization under various conditions [
4,
18,
19,
20].
Against this backdrop, the objective of this study crystallizes: to leverage TCID coupled with SOAT cooling to deracemize 1 and employing a facile washing method to elucidate the quantitative experimental yield of this integrated process at gram scale and to investigate the kinetics of deracemization from low initial enantiomeric excess (1-6% c.e.e0) to determine whether a lower c.e.e0 is sufficient to direct deracemization, thereby paving the way for the development of more efficient and effective deracemization techniques applicable for the industry.
2. Materials and Methods
2.1. Deracemization Experiments
TCID:
In a 50 mL jacketed round bottom flask with an oval-shaped magnetic stirrer set to 500rpm, 30g of 60 wt% methanol: water solution and 0.033g of NaOH were added. Then, 2.5g of 1 was added to the system with a predetermined c.e.e0 and stirred at 40 °C for 1 hour before the temperature cycle was started. This setup allowed 56% of the suspension to be dissolved and then recrystallized every cycle. (40 °C/55 °C = 1.72g/0.75g in suspension)
Temperature cycle: A LAUDA ECO RE 630 S (Germany) thermostat was programmed to undergo the following temperature cycle: Heating from 40 °C to 55 °C over 10 minutes (1.5 °C/min), an isothermal hold at 55 °C (10 minutes), cooling back to 40 °C over 30 minutes (0.5 °C/min), and a final isothermal hold for 10 minutes for a total cycle time of 60 minutes.
Sampling: Before starting the temperature program, and 5 minutes after starting the final isothermal hold at 40 °C, samples were taken by pipetting a small amount of suspension (approximately 7mg of solids) which were then vacuum filtered on a fritted glass funnel. The solids were washed with 2 mL of dilute (0.5 M) aqueous HCl solution to neutralize the base, and subsequently with 5mL of DI water. The solids were then dissolved in methanol and analyzed by cHPLC.
SOAT: Once TCID reached >95% c.e.e., the temperature was reduced to 10 °C over 33.3 minutes (0.9 °C/min) with the same stirring rate.
Filtration and clean-up: After SOAT cooling, the entire system was filtered, and any residual base neutralized with dilute aqueous HCl solution (2x 10 mL, 0.5M Solution), and subsequently washed with DI water (2x 20 mL). The vacuum pump was then turned off, and 30 mL of 50 wt% methanol: water solution at room temperature was added into the solids and stirred gently for 5 minutes before turning the pump back on. The solids were then placed into a 50 °C temperature-controlled vacuum desiccator overnight to dry before being weighed and analyzed by cHPLC to give the final yield and c.e.e.
2.2. Analysis Techniques
cHPLC analyses were performed on an Ultimate 3000 system fitted with a Chiralcel OD-H column from Daicel with a UV absorption at 220 nm. Samples were analyzed using a mobile phase of 1 mL/ min flow rate of n-heptane: IPA 80:20 v/v. Retention times were 7.4 and 9.2 mins for the R- and S- enantiomers, respectively.