1. Introduction
Rapid globalization generates a massive quantity of waste from every sector and their inappropriate management creates environmental menace. Industrial and municipal solid waste [
1] mainly account for 7.6 billion tons, and 2.01 billion tons respectively, and agricultural wastes are composed of food and greens; 2.5 billion tons, and animal and livestock; 17 billion tons. When considering the components of waste, food and greens constitute the highest proportion, contributing 44 percent to the global waste stream [
2].
Food and greens, animal, and livestock production expand owing to higher demand and technological advancements, thus accumulation of bulky waste is unavoidable. Fish Processing Wastes (FPW) generated in various stages of production contributed to 50–125 million tons in the world in 2018 [
3] with 3.3 percent annual growth rate reported from 1950-2018 [
4]. FPWs are mainly nonedible, nutrient-rich discards such as heads, viscera, bones, skins and fins, scales, and other fish trimmings [
5]. Moreover, keratinaceous wastes [
6] are generated exceeding 40 million tons annually which include human hair from personal care industries [
7,
8] avian feathers from poultry [
9], animal fur from textiles [
10] bovine hoof and horns from livestock industry [
11].
To date, these proteinaceous wastes are managed to some extent through disposal or valorization however not sufficient to fully address the issue of high waste accumulation. FPW is used for advanced high-tech uses in biotechnological and engineering sectors, for the animal, aquaculture feed industry, and plant nutrient or fertilizer productions [
12]. However, a major portion is sea or open land dumped or landfilled. Keratinaceous wastes, e.g., human hair are utilized for cosmetics, pest control, and hair care products, however, poultry feathers and animal wool byproducts, horns, and hooves are not valorized to a considerable extent. These are ultimately either open-dumped, landfilled with other municipal wastes, or incinerated [
13] in bulk amounts aiming at waste disposal or power generation.
There are many adverse effects of the accumulation and unsafe disposal of proteinaceous wastes. Open dumping and incineration emit heat and other greenhouse gases (GHG), Volatile organic compounds (VOC), and particulate matter causing global warming and public chaos through health issues and foul odours due to the decomposition of protein. Open-dump leachate from human hair and animal keratin mixed with unsegregated municipal solid wastes increases nitrogen concentration in waterbodies causing eutrophication [
8]. The spread of disease pathogens with protein decomposition such as Salmonella, E-coli, and further disease carriers such as rodents, mosquitoes, birds, and flies create a local nuisance [
14]. Choking the drainage systems with the bulky waste clogging and emission of toxic gases such as ammonia, carbonyl sulphides, hydrogen sulphides, sulphur dioxide, phenols, nitriles, pyrroles, and pyridines with burning and posing respiratory disorders such as tuberculosis from dust hair and fur are further negative impacts [
8].
Therefore, a better solution for managing waste is of pinnacle importance. When considering these wastes at the monomer level, the common feature of all these industrial wastes is the availability of plant-biocompatible amino acids in optimum qualities and quantities. This composition is potent to foster plants supplying all 9 plants’ essential amino acids (EAA) directly, other macro and micronutrients alongside other benefits of organic fertilizers [
9] and conditions the rhizosphere assisting soil micro and macrofauna. Therefore, the best method for effective disposal is valorization to hydrolysate which appears with many secondary benefits. In this study, we propose a novel Fortified Amino Acid Fertilizer (FAAF) that can meet the full nutritional demand of crops with a potential substitute for Urea which exhibits detrimental effects on the environment in production and application.
In this review, we propose the most promising approach to managing proteinaceous waste with minimal ecological impact that may support attaining Sustainable Development Goals (SDG). Concurrently, the strategy produces a novel nonsynthetic fertilizer that aids in sustainable food crop production representing a paradigm step forward in the agriculture sector aligned with principles of circular bioeconomy.
3. Food and Agricultural wastes as a major portion of waste generation
The proteinaceous food industry expands its production to satisfy the protein demand for a healthy diet, alongside proteinaceous waste and byproducts generation and accumulation is continuously escalating. The fish, poultry, and livestock industries contribute a greater portion to proteinaceous wastes.
Fish processing waste (FPW) is a major form of food waste disposed from the fishery industry accounting for 82.1 million tons of fish production in 2018 while 89 percent of the global total volume supplied from Asia in the last 20 years [
4]. Depending on the level of processing or type of fish, 30-70 percent of the original fish is FPW [
21] consequently, 35 percent of aquatic foods are disposed of as waste annually [
22] and total FPW generation onboard in vessels and inland accounts 62 million tons [
4]. FPW may include fish discards such as fish muscle trimmings (15-20%), heads (9-12%), viscera (12-18%), tails, fins, and skins (1-3%), scales (5%), and bones (9-15%) and dead, damaged fish or female fish in ornamental fish culture [
5].
Poultry and livestock slaughterhouses collectively generate [
11] 8.6 million tons of keratinaceous waste annually including feathers, fur, hooves, and horns [
23]. Between 5-7 percent of the total mass of adult chickens comprises feather components, which are disposed of as wastes. Approximately 90 percent of this feather waste consists of protein components that are highly resistant to degradation. Therefore, feathers are typically disposed in landfills or through incineration [
15,
24]. This practice leads to significant energy consumption and environmental pollution.
Personal care industries generate million tons of human hair globally and it accounts for 1 million in respect to the United States (US) [
7]. However, about 1 million kg of generation is used for preparing fashion and cosmetics beauty accessories, and hair care products in relation to India. The majority from urban and rural cut hair and further the byproducts from hair based cosmetic industry are bulk disposed into open dumps or burn. These create further environmental issues [
8].
The leading countries for textile production are Australia, China, New Zealand, Iran, and Argentina, Australia contributes to 95 percent of the total wool fibers [
25] and the industry extracts 1.15 million tons of wool fiber from sheep and other animals’ fur [
10] for the production of outer knitwear and woven attire. Novel emerging soft wool trend in “next to skin” knitwear has surpassed the traditional use of course fibers. However, the industry generates 2.5 million tons of waste during production annually and byproducts along with used woolen apparel collectively end up in disposal sites [
26]. These are reused, recycled for the same value or lower value products, incinerated, or landfilled [
27]. The protein-containing waste environmental impact and potential impact on waste management can be assessed through Ecological Footprint (EF) and Lifecycle assessment (LCA) [
28].
4. Challenges in proteinaceous waste management
Due to high protein content, these wastes degrade releasing unpleasant odour and providing a nutrient harbour for pathogen growth in turn leading to many human diseases and therefore considered hazardous [
29]. Global accumulation of these wastes occurs due to the generation rate exceeding the disposal rate.
FPW ends up in either open land or sea dumps [
22] about 54 percent of total FPW accounting for 27 million tons is sea-dumped during onboard processing [
12], and 35 percent of FPW is landfilled or abandoned. Effluents from fish processing contain high levels of biological oxygen demand (BOD), Chemical oxygen demand (COD), Total suspended solids (TSS), Fat-oil-grease (FOG), pathogens, microflora, organic matter, and nutrients. These can harm coastal and marine environments [
30] with less dissolved O
2 in coasts. The accumulation of organic matter beneath cage fish farms and the subsequent alterations in sediment conditions is another impact of marine fish farming [
31,
32] FPW load in a broader coastal area affects various levels of ecosystems, leading to a decrease in biomass, density, and diversity of benthos, plankton, and nekton, while also altering natural food webs [
33].
Land dumping of keratinaceous waste pollutes fields and drinking water resources disseminating pollutants with runoff, and leachate [
34]. High NO3-content is transferred to water bodies and causes eutrophication thus the effect on aquatic fauna. In turn, this leads to the spread of pathogens; Salmonella, E-coli pose a direct risk to human health, intensification increases the risk of pathogens [
32] and the spread of rodents, and flies carry diseases and creates local nuisance. Open dumping also releases greenhouse gases such as CO
2, NOx, CO, and persistent organic pollutants (dioxins), heavy metals such as lead (Pb), copper (Cu), cadmium (Cd), chromium (Cr), nickel (Ni) and mercury (Hg), and ammonia (NH
3) and unpleasant odours creating public chaos. Open-burning of fur and hair emits toxic gases such as ammonia, carbonyl sulphides, hydrogen sulphides, sulphur dioxide, phenols, nitriles, pyrroles, and pyridines. Hair dust can be inhaled through the respiratory tract causing tuberculosis [
35]. Incineration releases toxic emissions; GHG [
34], VOCs, particulate matter along with heavy metals, and heat. Dioxin releases 30-56 percent of total gas emissions from feather incineration and bioaccumulates in food chains. These impacts on climate change and overall aesthetic aspects as depicted in
Figure 2. More importantly, animal byproducts are not segregated under their risk Category recognized by the EU Animal By-Products Regulation (ABPR) in most countries thus these wastes possess an extra vulnerability.
5. Current management of proteinaceous waste
The management needs control, regulatory, and monitoring procedures to safeguard the environment [
31]. Waste management legislation ensures that waste is handled and disposed of, responsibly to protect public health, resources, and the environment thus covering management of all hazardous and non-hazardous waste types. Waste producers must make sure they follow the law by getting permits, filling out paperwork, and keeping records and prohibit engaging in activities that lead to penalties.
The Environmental Protection Act (EPA) 1990 aims to control waste disposal and pollution to safeguard the environment and public health thus minimizing businesses' environmental impact. The waste duty of care, outlined in section 34(7) of the Act, establishes guidelines for waste management, emphasizing handling, storage, transportation, disposal, pollution prevention, and sustainable development.
The Department for Environment, Food & Rural Affairs oversees the handling and disposal of animal by-products, including bones, fat, meat, and eggs. Guidelines are in place to ensure proper handling, processing, storage, and disposal of these products to safeguard both health and the environment. Animal by-products are categorized into three groups, which dictate their management approach; Category 1 (Animal by-product) ABPs are at high risk, Category 2 are intermediate and Category 3 are classed as low risk. Category 1 includes body parts liable to carry diseases, animals that contain high veterinary drug content, and wild animals, Category 2; digestive tract organs and Category 3; hides, skins, hooves, feathers, wool, horns, and hair that had no signs of infectious disease at death, aquatic animals, and aquatic and terrestrial invertebrates. A mixture of the above wastes may be treated as Category 1.
The EU Animal By-Products Regulation (ABPR) (1774/2002); regulation put forward by European Commission directives, several acts including an intra-species recycling ban for fur animals, fish, and specified methods for the burial, incineration, and burning of certain animal by-products. The disposal of untreated fish waste in landfills is forbidden, and retailers must implement ABPR-compliant methods, such as rendering, controlling collection, proper transporting, storing, handling, and processing during the disposal of animal carcasses or parts of animal carcasses. Deep ocean dumping of fish waste is allowed as effluent discharged into deeper waters or areas with strong currents will typically disperse over a wide area [
31].
The UK Food Hygiene (Fishery Products & Live Shellfish) (Hygiene) Regulations 1998; Regulations related to the fishery industry in terms of importation, production, storage, since marketing further, hygienic waste handling, separation of offal/viscera from products for human consumption, regular removal of waste from on-shore processing facilities.
The Alaska Solid Waste Program; Solid waste regulations initiated in 1973 under the Department of Environmental Conservation (Register 47, October 1973, Title 18, Environmental Conservation, Chapter 60, Solid Waste Management, State of Alaska); (a) incineration is considered as a viable process (b) the disposal of decayable waste in areas subject to permafrost or leachate generation is restricted (c) violation of the regulations is subjected to penalties with fine or imprisonment for not more than one year or both [
36]. Regulations on landfill disposal of fish waste and land application (effectively utilizing fish waste as fertilizer to agricultural lands and composting).
Apart from these, there are no government regulations or nongovernmental actions that have been imposed on waste management all over the world. And with the current practices and less management attention, the world cannot reach the SDG in the predicted period. Currently, management related to proteinaceous wastes is conducted through both disposal and valorization to utilizable products. Due to the benefits in a broad range, valorization is identified as the most sustainable waste reduction method compared to disposal (
Figure 3).
FPW can be composted to obtain bulky fertilizer which exhibits non-phytotoxicity and increased contents of nitrogen, phosphorus, potassium, sodium, calcium, magnesium, and dry matter content to facilitate plants and soil despite exhibiting a reduced Ca:P ratio [
37]. The process is an aerobic and biological method that yields a final stabilized humus-like product. Sawdust, wood shavings, crop residues, and wheat bran are often used bulking agents, and pH, moisture, bulk density, and C: N ratio are maintained to facilitate microbial activity. Fish compost shows poor consistency of nutritional values, time consumption for production, and bulkiness in fertilizer as major drawbacks.
Fish silage is produced by ensiling of FPW with organic acids or inorganic acids (sulphuric/ formic) and used as feed for pigs, poultry, and mink with a lower operating cost than fish meal. Utilizing organic acids is simpler since there is no requirement for neutralization and less corrosivity. When lactic acid bacteria are employed in fermentation, the culture density increases, cutting down the investment upon renewing the culture [
38].
FPW has the potential to serve as a viable and environmentally friendly source for fish oil processing with desirable chemical, physical, and sensory characteristics [
32,
39]. Fish oil extraction can be conducted by hydraulic pressing, heat extraction, solvent extraction, acid fermentation, wet/ physical methods, and green extraction using supercritical CO
2, which are cost-effective and easy methods. Further novel eco-friendly techniques such as supercritical fluid extraction, enzyme extraction, microwave-assisted extraction, and ultrasound-assisted extraction, have been identified. The traditional methods exhibit drawbacks in terms of product quality, through degrading natural compounds under high heat, remaining toxic residues in the final product, creating environmental impacts due to the heat, and leaking organic solvents into the environment [
40]. Fish oil can also be converted to non-toxic, biodegradable, environment-friendly biodiesel using chemical or enzymatic methods.
Fishmeal production from the fisheries by-products has increased drastically and around 6 million tons of fish waste have been used for fishmeal production [
41]. It is estimated that 25 percent (1.23 million tons in 2008) of the total fishmeal produced is from fish by-products. Currently, 63 percent of the fishmeal is being consumed by the aquaculture industry, 25 percent by pigs, 8 percent by poultry, and 4 percent by other animals. Although fish meal is used as a feed ingredient, it contains a considerable quantity of microplastics (MPs). Many recent studies reported the availability of large MPs (> 1 mm), and viscera parts have exhibited 0.72 MPs/fish. Therefore, this method has limitations in the quality of the final product of valorization although practiced in waste management [
42]. “Compact Fishmeal Plants” implemented on, on-board fishing vessels typically handle between 15 to 700 tons of raw materials per day [
43].
Fish hydrolysate is produced from hydrolysis FPW through enzymatic; microorganisms or plant-extracted enzymes and chemical processes. Enzyme refining cost is reduced by employing anaerobic microorganisms producing proteases. In chemical hydrolysis, strong acids or bases together with heat are necessary. The disadvantages of fish hydrolysate are inefficient hydrolysis or uneven mechanical breakdown causing sedimentation, the difficulty of handling [
44] unpleasant odour, and micronutrient loss such as Molybdenum (Mo).
To date, novel innovative applications using high-tech valorization approaches are developing to utilize these waste resources in various fields including medical, biotechnological, engineering, etc.
Table 1 summarizes recently published literature about valorization methods of proteinaceous wastes in different fields.
Fish emulsion is processed by heat treating FPW at a temperature of at least 800C [
21] to destroy pathogens, subsequently pressing the solid material yields the liquid fish emulsion rich in essential amino acids (EAA) and other nutrients [
71,
72]. Then stabilizes through acidification, using sulphuric, phosphoric, and organic acids [
21]. According to literature, fish emulsion is successfully used to suppress Streptomyces spp. in potato scab and Verticillium dahlia in verticillium wilt reducing severity by 44-53 percent while increasing the tuber yield by 7-20 percent [
73]. High heat used in the process decomposes protein creating an unpleasant odour and depleting micro and macronutrients making it disadvantageous.
Chitosan is prepared through FPW chemically treated by acids, alkaline or biologically treated by protease, and chitin deacetylase. Chitosan exhibits biodegradable and biocompatible properties, thus applied in the pharmaceutical, cosmetic, food, biomedical, chemical, and textile industries for water purification, and tissue engineering, further acting as antimicrobial agents to ease metal ion penetration [
74].
There are chemical, biological, and physical methods of keratin waste valorization, to yield end products of keratin fiber, keratin scaffold, keratin films, and keratin hydrogels, fertilizers [
61]. Chemical methods [
75] are reduction, oxidation, ionic liquids, and hydrolysis, heating is commonly applied during chemical hydrolysis to promote a high yield, yet elevated temperatures can lead to the degradation of amino acids. The primary technique utilized for extracting keratin from hair and wool is the oxidation method. These employ a chemical cost for Peracetic acid, Ammonia, Hydrochloric acid, Hydrogen Peroxide, Sodium Metabisulfite, etc. In the reduction method, about 47 percent of protein content can be extracted, however, the formation of lanthionine reduces protein and (essential amino acids) EAA even causing toxicities. In the Alkali method, protein yield recovery is comparatively less and further impacts the (amino acids) AA content.
In microbial and enzymatic pathways, numerous fungi, actinomycetes, and bacteria species contribute to keratin extraction by producing keratinolytic and proteolytic enzymes such as keratinases, and Savinases (extract keratin from wool and feathers) [
76] enzymatic hydrolysis involves minimal energy consumption and cost.
As physical methods, the steam explosion is eco-friendly despite the heat destroys AA e.g., 50 percent cysteine (Cys), reducing the initial wool mass by about 18 percent, even though inefficient in cleaving the sulfide bond in protein degrading. Microwave irradiation can extract, 72 percent of feathers and 30-60 percent of wool [
24]. The process of keratin degradation and extraction is highly efficient, with homogeneous heating within seconds. Around 71 percent of feather extraction can only be achieved through a temperature of 160 to 200 °C, thus disadvantageous due to high power consumption [
77].
Although there are various currently practicing and potential strategies for proteinaceous waste management, through an impact analysis, we can decide that the most efficient cost-effective, and eco-friendly method is microbial fermentation. Moreover, this method yields a nutrient-dense liquid hydrolysate that can be used as a substitute nitrogen fertilizer for crops indirectly assisting in protecting and recovering soil from pollution through Urea. Consequently, this solves rising problems in two major sectors satisfying the circular bioeconomy.
Protein degradation in the biological conversion of FPW is carried out by acids and enzymes of fermenting microorganisms such as Lactobacillus spp. e.g., Lactobacillus plantarum. The culture is inoculated into molasses to obtain carbohydrates and incubated until a population of about 107 microbes/ gram of molasses is established and added to the minced fish [
41]. Fermentation is more readily accomplished in areas characterized by consistently high ambient temperatures. The small-scale production is carried out more similarly to the above hydrolysate procedure with minor adjustments.
Keratin fermentation is the most promising approach and the genera include Bacillus
; Bacillus subtilis, Bacillus pumilus, Bacillus lichenifomis, and
Bacillus cereus [
78],
staphylococcus, enterococcus [
79,
80] belonging to 14 protease families [
81]. As a popular bacterium,
Streptomyces sp. SCUT-3 is used on an industrial scale which yields 8.1mg L
-1 AA [
57] fungi such as
Chrysosporium [
82,
83] are further able to degrade keratin [
57]. To isolate keratinase-producing microorganisms, the steps including sample collection, assay development, strain identification, and characterization are usually applied.