3.2.1. Specific Growth Rate
Light serves as the primary energy source and plays a crucial role in the process of photosynthesis, which in turn facilitates the multiplication of microalgae cells. The study calculated specific growth rates, productivity, and energy efficiency for two microalgae strains, Ankistrodesmum sp., and Chlorella sp., in a novel cactus-shaped PBR and a conventional cylindrical PBR under varying light intensities.
Figure 5 illustrates the specific growth rates of these two algal strains under five different light intensities. The lowest specific growth rate was observed under condition 1 (light intensity of 43 µmol photons/m
2/s) and condition 5 (light intensity of 115 µmol photons/m
2/s) for
Ankistrodesmum sp. and
Chlorella sp. respectively in both PBRs. Conversely, the highest specific growth rates were attained under conditions 3 and 4 for
Ankistrodesmum sp. and
Chlorella sp., respectively (light intensities of 70 and 100 µmol photons/m
2/s).
Insufficient irradiance can retard photosynthesis and diminish biomass yield, a condition known as light limitation [
25]. Observations from
Figure 5 reveal a significant surge in the specific growth rate when transitioning from a light intensity of 43 to 57 µmoles/m
2/s. This increase amounts to approximately 2.5 for the Cactus-like PBR and 3.7 for the cylindrical PBR, for a 30% rise in light intensity. Thus, it can be inferred that a light intensity of 43 µmoles/m
2/s falls below the lower threshold to sustain a high growth rate of
Ankistrodesmum sp. while 57 µmoles/m
2/s falls in the optimal threshold for this microalgae growth. This differentiation elucidates the notable surge in the specific growth rate observed between light intensities of 43 and 57 µmoles/m
2/s.
For the
Chlorella sp., the evolution of the specific growth rate differs from that of
Ankistrodesmum sp. This could be explained by the fact that microalgae species exhibit varying light requirements, with optimal light intensity varying from one strain to another [
26]. Consequently, the optimal light conditions and light saturation point depend on the specific algal strain utilized.
It is important to note that higher light intensities (conditions 4 and 5 for
Ankistrodesmum sp. and
Chlorella sp., respectively) resulted in light-induced photoinhibition. This aligns with many studies [
27,
28,
29,
30,
31,
32,
33,
34], indicating that the specific growth rate of microalgae correlates positively with light intensity, up to a saturation point.
Another notable observation is the significant decline in the specific growth rate observed in the cylindrical PBR when subjected to light intensities of 100 and 115 µmoles/m
2/s for both strains. Photoinhibition can be reduced by enhancing light/dark frequency [
35]. As for microalgae cultivation, it is recognized that swirling conditions foster microalgae growth by enhancing light/dark frequency, prolonging air bubble residence time, facilitating mass transfer between phases, and mitigating thermal stratification [
36,
37,
38]. Therefore, the notable decline observed in the cylindrical PBR may be attributed to the superior mixing efficiency demonstrated by the cactus PBR, as evidenced by simulations anticipated to be detailed in a forthcoming publication.
Additionally, in all light conditions, the cactus PBR exhibited a higher specific growth rate than the cylindrical PBR. However, the increase in specific growth rate was particularly pronounced under condition 1 (light intensity of 43 µmoles/m2/s), representing low irradiance, and conditions 4 and 5 (light intensity of 100 and 115 µmoles/m2/s) for Ankistrodesmum sp. and Chlorella sp. respectively, corresponding to photoinhibition. These findings validate the superior light distribution and improved frequency of light/dark cycles in the cactus PBR, attributed to its enhanced mixing efficiency.
The highest values of specific growth rate attained are 0.1684 d
-1 in the cactus PBR compared to 0.1446 d
-1 in the cylindrical PBR for
Ankistrodesmum sp. and 0.2300 d
-1 in the cactus PBR compared to 0.2068 d
-1 in the cylindrical PBR for
Chlorella sp., these values are comparable to those reported in the literature. Mohammed et al. [
39,
40] obtained a specific growth rate of 0.109 d
-1 of a mixed microalgae culture grown in a pilot-scale red LED-illuminated stirred PBR. Also, Cerón-García et al. [
41] produced oil-rich biomass from
Chlorella protothecoides in a conventional 2-L stirred-tank bioreactor, and reported a specific growth rate of 0.15 d
-1.
Figure 5.
Specific growth rate of two microalgae strains inside the two PBRs in different light conditions.
Figure 5.
Specific growth rate of two microalgae strains inside the two PBRs in different light conditions.
3.2.2. Microalgae Productivity
The results in
Table 1 demonstrate that varying light intensity from 43 µmol photons/m
2/s to 100 µmol photons/m
2/s resulted in an increase of 2.3-fold in the
Chlorella sp. productivity, rising from 0.428 g/L/day to 0.999 g/L/day in the cactus-like PBR and from 0.321 g/L/day to 0.742 g/L/day in the cylindrical PBR. When exposed to 115 µmol photons/m
2/s,
Chlorella sp. productivity decreased to 0.187 g/L/day in the cylindrical PBR and 0.239 g/L/day in the cactus PBR. While,
Ankistrodesmum sp. productivity has shown a 1.6-fold increase, going from 0.588 g/L/day to 0.966 g/L/day in the cactus-like PBR and from 0.4122/L/day to 0.485 g/L/day in the cylindrical PBR when increasing light intensity from 43 µmol photons/m
2/s to 70 µmol photons/m
2/s and it decreased to 0.227 g/L/day in the cylindrical and 0.656 g/L/day in the cactus PBR when the light intensity was increased to 100 µmol photons/m
2/s.
These findings are in line with previous studies, such as that of Sankar et al. [
29], who observed the effect of three light intensities: 2000, 6000, and 10000 lx on
C. minutissima growth, they found that 6000 lx is optimal for microalgal growth and light intensities exceeding or falling below this value were found to be detrimental to the culture. Similarly, Khoeyi et al. [
29] studied light intensity and photoperiod’s effects on
Chlorella vulgaris growth, finding that productivity increased with moderate light intensities from 37.5 to 62.5 µmol photons/m
2/s, but decreased at higher levels of 100 µmol photons/m
2/s. Elevated light intensity levels can lead to photobleaching of photosynthetic pigments, peroxidation of lipid membranes, and DNA damage [
29]. Conversely, lower light intensities tend to increase chlorophyll and carotenoid content but reduce growth rate and cell density [
30]. Lee and Palsson [
34] documented that
C. vulgaris could be cultured under LED illumination at significantly greater light intensities (exceeding 400 W/m
2) without experiencing photoinhibition. Variations in results concerning the impact of light intensity on microalgal growth may stem from differences in light source type, PBR design and microalgal strains.
This study also found that
Chlorella sp. could withstand higher light intensities compared to
Ankistrodesmum sp. In conformity with several studies [
42,
43,
44],
Chlorella sp. is generally more tolerant of higher light intensities than
Ankistrodesmum sp.
Chlorella sp. is a versatile and adaptable microalgae species that can thrive under a wide range of light conditions, including high light levels. In contrast,
Ankistrodesmum sp. is generally considered less light-tolerant and may be more sensitive to high light intensities [
42].
Additionally, it is noteworthy that the productivity achieved in the cactus-shaped PBR consistently exceeded that of the cylindrical counterpart, showcasing a remarkable 2-fold increase for both strains. This heightened performance endured even when surpassing the photoinhibition threshold. The credit for this superiority can be ascribed to the more effective distribution and utilization of light within the cactus-shaped PBR, highlighting the robustness and efficiency inherent in its design. The results may also be associated with an enhancement in the hydrodynamic behavior of the novel PBR.
Table 1.
Productivity, Specific Growth, and Energy Efficiency Rate of Ankistrodesmum sp. and Chlorella sp. Inside the Cactus-Like PBR and the Cylindrical PBR Under Different Light Conditions.
Table 1.
Productivity, Specific Growth, and Energy Efficiency Rate of Ankistrodesmum sp. and Chlorella sp. Inside the Cactus-Like PBR and the Cylindrical PBR Under Different Light Conditions.
|
|
|
Condition 1 |
Condition 2 |
Condition 3 |
Condition 4 |
Condition 5 |
Ankistrodesmum |
Productivity (g/L/d) |
Cactus |
0.5885 ± 0.0624 |
0.6888 ± 0.0452 |
0.9660 ± 0.0814 |
0.6566 ± 0.0630 |
- |
Cylindrical |
0.4122 ± 0.0192 |
0.4162 ± 0.0603 |
0.4858 ± 0.0040 |
0.2273 ± 0.0052 |
- |
Specific growth rate (d-1) |
Cactus |
0.06766 ± 0.0090 |
0.1677 ±0.0097 |
0.1684 ± 0.0106 |
0.1452± 0.0102 |
- |
Cylindrical |
0.0346± 0.0021 |
0.1305 ± 0.01758 |
0.1446 ± 0.0135 |
0.0450 ± 0.0037 |
- |
Energy efficiency (g/d/kWh) |
Cactus |
0.3139 ±0.0333 |
0.1837 ±0.0120 |
0.1288 ±0.0108 |
0.0437 ±0.0042 |
- |
Cylindrical |
0.2199 ±0.0102 |
0.1110 ±0.0160 |
0.0649 ±0.0035 |
0.0151 ±0.0003 |
- |
Chlorella |
Productivity (g/L/d) |
Cactus |
0.4285 ± 0.0070 |
0.4898 ± 0.0182 |
0.5160 ± 0.0080 |
0.9994 ± 0.0322 |
0.2398 ± 0.0028 |
Cylindrical |
0.3219 ± 0.0072 |
0.2910 ± 0.0078 |
0.2777 ± 0.0031 |
0.7422 ± 0.0435 |
0.1879 ± 0.0125 |
Specific growth rate (d-1) |
Cactus |
0.0901 ± 0.0072 |
0.1353 ± 0.0024 |
0.1396 ± 0.0059 |
0.2300 ± 0.0082 |
0.0782 ±0.0169 |
Cylindrical |
0.0477 ± 0.0136 |
0.1069 ± 0.0025 |
0.1060 ± 0.0011 |
0.2068 ± 0.0044 |
0.0314 ± 0.0043 |
Energy efficiency (g/d/kWh) |
Cactus |
0.2286 ±0.0037 |
0.1306 ±0.0048 |
0.0688 ±0.0010 |
0.0666 ±0.0021 |
0.0107 ±0.0001 |
Cylindrical |
0.1717 ±0.0038 |
0.0776 ±0.0020 |
0.0370 ±0.0004 |
0.0494 ±0.0029 |
0.0083 ±0.0005 |
3.2.3. Energy Efficiency
In the context of energy efficiency, as indicated in
Table 1, the energy efficiency in the
Ankistrodesmum sp. culture decreases with increasing light intensity. It is noteworthy that while productivity undergoes a 1.6-fold increase between Conditions 1 and 3, energy efficiency experiences a contrasting decrease by a factor of 2.4. Conversely, for
Chlorella sp., the energy efficiency registers a reduction by a factor of 3.4, accompanied by a 2.3-fold increase in productivity at Condition 4. The findings underscore that the optimal balance between biomass productivity and energy efficiency differs for
Ankistrodesmum sp. and
Chlorella sp., being achieved under Conditions 3 and 4, respectively. Additionally, it is worth emphasizing that the energy efficiency in the cactus-shaped PBR consistently exceeds that of the traditional cylindrical PBR by a factor of two.
Finally, while productivity varies with species, light source, and PBR configuration, the productivity in the new PBR was comparable to that reported in the literature [
39,
40,
41,
42,
43,
44,
45,
46,
47,
48]. Nevertheless, the novel PBR, with twice the SVR of the conventional cylindrical PBR, exhibited superior performance for both microalgae strains. The productivity and energy efficiency obtained from the novel PBR were twice those of the cylindrical PBR.