1. Introduction
Ion-exchange membranes find widespread use in processes like desalination, deionization, electrolyte concentration, and reagentless pH control of industrial solution s[
1]. They are also employed for salt recovery into acids and alkalis using bipolar membranes[
2]. Recent years have seen a surge in research focused on electrodialysis-based ion separation, driven by the emergence of new applications. These include reverse electrodialysis [
3,
4], metathesis electrodialysis [
5], and membrane capacitive deionization [
6]. Ion separation processes are critical for flow redox batteries [
7], microbial fuel cells [
8], and the development of targeted drug delivery systems [
9]. Electrodialysis is especially important for establishing closed-loop production in chemical, biochemical, and medical industries, food production [
10], hydrometallurgy [
11,
12], and thermal and nuclear power [
13].
A key challenge in electrodialysis technology is creating membranes with high selectivity for specific ions within multi-ionic solutions. Surface modification [
14] is the primary approach, involving the formation of a thin selective layer on the surface of isotropic ion-exchange membranes [
14]. This process results in anisotropic membranes, either bilayered [
15] or multilayered [
16].
Ran et al. [
13] briefly address ion-exchange membrane selectivity in their review, while Luo et al. [
17] offer a detailed analysis of the topic. Xu et al. [
18] published a monograph focused on monovalent-selective cation-exchange membranes, exploring traditional and innovative preparation and modification methods.
In co-ion separation, where a layer of ion polymer with opposite matrix charge is applied, the separated ions act as counterions for the supporting membrane and co-ions for the modifying layer. The stronger electrostatic interaction of multivalent ions with the modifying layer’s polymer matrix is the primary separation mechanism, while physicochemical interactions play a lesser role.
This process often leads to a decrease in the electrodialysis system’s limiting current due to a shift from external diffusion kinetics to internal diffusion kinetics [
19]. Maintaining external diffusion control requires a modifying layer thickness of several tens of nanometers. However, separation effectiveness increases with layer thickness. Consequently, designing a bilayer membrane for selective co-ion separation necessitates a balance between overall mass flow and selective permeability by adjusting the modifying layer’s thickness.
White et al. [
20] modified the surface of Nafion cation-exchange membranes with 5.5 layers of PSS/PAH [(PSS/PAH)5PAH]. The modified membranes demonstrated high selectivity toward monovalent ions in electrodialysis experiments, with selectivity values ranging from 22 to >1000 [
20]. In a separate study, the selective permeability coefficient for monovalent ions in Li
+/Co
2+ and K
+/La
3+ pairs reached >5000 [
21]. The above referenced studies are for investigating membrane selectivity under non-equilibrium conditions, specifically when membranes are polarized by current, and highlight the significant role of water dissociation reactions in multilayered membranes.
However, these studies employed water-soluble polyelectrolytes (sulfonated polystyrene and protonated polyallylamine) for modifying the cation-exchange membrane. However, these polyelectrolytes compromised stability during electrodialysis, as noted by the authors. To improve stability, a cationic polyelectrolyte soluble in organic solvents but insoluble in water is preferable.
The authors previously developed a new cationic polyelectrolyte based on DADMAC and EMA, and a homogeneous anion-exchange membrane derived from it, demonstrating good stability in salt and alkaline solutions [
22].
This study is aimed to develop and investigate charge-selective bilayer homogeneous membranes obtained by applying this cationic polyelectrolyte to the surface of a homogeneous polyfluorosulfonic acid film (Nafion analogue).
2. Materials and Methods
2.1. Materials
The following chemicals were used in the research: isopropyl alcohol, 99.9%, CAS No. 67-63-0; sodium chloride, 99.9%, CAS No. 7647-14; calcium chloride, 99.9%, CAS No. 10043-52-4; and nitric acid with a standard titer, CAS No. 7697-37-2. All reagents were manufactured by JSC "VEKTON," Russia. To prepare homogeneous cation-exchange and anion-exchange membranes, solutions of the following polyelectrolytes were used: 10% PFSA solution in isopropyl alcohol (OJSC "Plastpolymer", Russia); 10% solution of DADMAC and EMA in isopropyl alcohol, prepared according to the technology described in [
22].
2.2. Membranes Preparation
The research objects were experimental homogeneous membranes with a thin selective layer composed of a copolymer of DADMAC and EMA on the surface of a polyfluorosulfonic acid (PFSA) membrane-substrate. The chemical structures of the membrane-substrate and modifying layer are presented in
Figure 1.
PFSA membranes-substrates and the modifying layers, were prepared from 10% solutions of the corresponding polymers in isopropyl alcohol.
Modified membranes were prepared by applying a thin layer of the copolymer-based liquid membrane to the support membrane. Solvent evaporation occurred at 25 °C and ambient pressure. A dense layer of the copolymer formed on the cation-exchange membranes after 24 hours. Modified membranes with selective layer thicknesses of 6 µm and 24 µm were subsequently labeled as MK-1 and MK-2, respectively.
A homogeneous anion-exchange membrane (MA-1) was prepared by casting the 10% solution of the copolymer in isopropyl alcohol onto the surface of a glass plate. Following by the solvent evaparation under the same conditions.
The transport and electrochemical properties of the monopolar films MF-4SK and MA-1, prepared by casting onto glass, were investigated in independent experiments. Individual and mixed solutions of calcium and sodium chlorides were used as working solutions during membrane characterization.
2.3. Electrochemical Properties, Sorption and Permselectivity of the Obtained Ion-Exchange Films
Current-voltage characteristics and current-dependent permselectivity coefficients for the Na+/Ca2+ ion pair were obtained for the bilayer membranes.
The conductivity of the PFSA film was investigated in sodium and calcium monoionic forms and the diffusion permeability of the copolymer was measured in solutions of calcium chloride and sodium chloride. The data were used to calculate the diffusion coefficients of the separated ions in the modifying layer and the membrane-substrate. These diffusion coefficients were subsequently used for numerical calculations based on a four-layer model for ion separation proposed in our previous work [
23].
To determine the thermodynamic equilibrium constants, ion-exchange isotherms for PFSA and copolymer films in a mixed solution of CaCl2 and NaCl were obtained. In these cases the obtained equilibrium constant for PFSA is the ion-exchange constant and for for the copolymer it is the Donnan constant.
The thicknesses of the modifying films and membranes were measured using an Absolute Digimatic MDH Mitutoyo electronic micrometer, with an accuracy of 1 µm.
All methods used are standard and have been previously described in [
22,
23,
24].
A detailed description of the methods can be found in the supplementary information file.
2.4. SEM Images
To analyze the bilayer membrane interface between membrane-substrate and modifying layer, the JEOL 7502 scanning electron microscope was used. Samples were cryogenically fractured by immersion in liquid nitrogen until boiling ceased. They were then cleaved with a chilled, sharp steel blade. Subsequent analysis followed the microscope operating manual.
2.5. IR Spectra
The IR spectra of the obtained ion-exchange films were recorded on a Bruker Vertex-70 Fourier spectrometer using the ATR attachment.
3. Results and Discussion
3.1. Equilibrium Conditions
The bilayer membranes were analyzed by infrared spectroscopy to determine their molecular structure (
Figure 2).
Analysis of the IR spectrum reveals that the substrate membrane exhibits absorption bands corresponding to asymmetric stretching vibrations of SO3–, CF3-CF2-, and C-O-C groups (1310-1203 cm–1). A band at 1146 cm–1 indicates C-C bond vibrations. Two further bands, at 1063 and 982 cm–1, correspond to S-O-H, C-O-C bond vibrations and the symmetric vibrations of the SO3– group, respectively.
The anion exchange layer of the membrane shows absorption bands characteristic of the DADMAX and EMA copolymer. Stretching vibrations of C-H bonds in methyl and methylene groups appear in the region of 3030-2800 cm–1. The carbonyl group (C=O) stretching vibrations of the ethyl methacrylate ester fragment appear at 1720 cm–1. Carbon skeleton vibrations and bending vibrations of C-H, C-C, and C-O-C bonds are found in the region of 1500-400 cm–1.
The bilayer structure was established also by means of scanning electron microscopy (
Figure 3).
The concentration dependence of diffusion permeability for the homogeneous anion–exchange membrane MA-1 and specific electrical conductivity of the homogeneous cation-exchange membrane PFSA in sodium chloride and calcium chloride solutions is depicted in
Figure 4.
The data show that sodium chloride diffuses through the MA-1 membrane at a higher rate than calcium chloride. These data were used to calculate the diffusion coefficients of co-ions in the MA-1 membrane (Supplementary 1, eq. (6)) and the thin modifying layer, assuming that the properties of the membrane and the thin film are similar.
The electrical conductivity of the PFSA membrane is higher in sodium chloride solution compared to calcium chloride solution. These data were used to calculate the diffusion coefficients of counterions in the PFSA membrane (Supplementary 1, eq. 5).
Figure 5 shows calcium and sodium ion content in PFSA and MA-1 membranes. Note that sodium and calcium are counterions in the PFSA cation-exchange membrane, but co-ions in the MA-1 anion-exchange membrane.
Figure 5 clearly illustrates the distinct ion-exchange characteristics of the two membranes, consistent with their respective classifications. The cation-exchange membrane (PFSA) exhibits a pronounced preference for divalent ions, as evidenced by the higher uptake of calcium compared to sodium. This selectivity can be attributed to a combination of factors, including the strong affinity of calcium ions for the sulfonate groups present in the membrane and the enhanced electrostatic interactions between divalent cations and the fixed charged groups.
In contrast, the anion-exchange membrane (MA-1) displays a preference for monovalent ions. This behavior can be attributed to the electrostatic interactions between the co-ions (calcium and sodium) and the fixed charged groups within the membrane structure. As the co-ions and the fixed groups possess the same charge, ions with higher charge experience stronger electrostatic repulsion, leading to their more effective exclusion from the ion channels within the membrane.
From the experimental curves, we calculated the equilibrium constants for ion exchange: the Nikolsky constants for the cation-exchange membrane ( = 1.6) and the Donnan constants for the anion-exchange membrane ( = 0.7). These constants are expressed for the ratio of Ca2+ to Na+ ions.
Table 1 presents the experimentally obtained parameters of the electromembrane system.
3.2. Current-Voltage Curves
To investigate the electrochemical behavior of the ion exchange membranes in a mixed electrolyte environment, voltammetric measurements were carried out using a rotating membrane disk setup.
Figure 5 presents the current-voltage curves obtained for the PFSA membrane-substrate and the membranes MK-1 and MK-2, all immersed in a mixed solution containing 0.015 mol-eq/L NaCl and 0.015 mol-eq/L CaCl
2. The measurements were conducted at a disk rotation speed of 100 rpm.
Figure 4.
Overall voltammetric characteristics and partial currents for water dissociation products of the studied membranes in a mixed solution containing 0.015 mol-eq/L NaCl and 0.015 mol-eq/L CaCl2 at a disk rotation speed of 100 rpm: 1-3 – total voltammetric characteristics of PFSA, MK-1, and MK-2; 4-6 – partial currents for hydroxide ions through PFSA, MK-1, and MK-2.
Figure 4.
Overall voltammetric characteristics and partial currents for water dissociation products of the studied membranes in a mixed solution containing 0.015 mol-eq/L NaCl and 0.015 mol-eq/L CaCl2 at a disk rotation speed of 100 rpm: 1-3 – total voltammetric characteristics of PFSA, MK-1, and MK-2; 4-6 – partial currents for hydroxide ions through PFSA, MK-1, and MK-2.
Figure 5 shows that applying an anion-exchange layer with a thickness of 6 μm (MK-1) to the homogeneous PFSA cation-exchange membrane reduces the limiting current density from 21 mA/cm
2 to 0.80 mA/cm
2. Increasing the anion-exchange layer thickness to 24 μm (MK-2) further decreases the limiting current density to 0.55 mA/cm
2. This dependence of the current-voltage characteristics suggests the formation of an internal diffusion-limited current at the modifying layer/substrate membrane interface [
19].
Figure 7 presents the analysis of the limiting current dependence on the diffusion layer thickness in Levich coordinates.
The total limiting current density (
) for the PFSA cation exchange membrane in the studied mixed solution is the sum of the partial limiting current densities for each counterion, neglecting co-ion transport through the membrane [
25]:
Superscript 0 indicates that referenced concentration is in the bulk solution
The results of our investigations, conducted at a range of rotation speeds for the membrane disk, indicate that the limiting current density remains constant regardless of the diffusion layer thickness for membranes MK-1 and MK-2 (
Figure 6). This finding suggests that the overall limiting current within these membranes arises from the additive contributions of the partial currents of co-ions Na+ and Ca2+ through the modifying layer, along with the counterion Cl- through the substrate membrane [
25]:
Underscipt s indicates that referenced concentration is at the cation-exchanger/anion-exchanger boundary. Various tildas and refer the corresponding parameter to the modifying layer and membrane-substrate, correspondingly.
Given that the modifying layer thickness is significantly smaller than the substrate membrane thickness, the contribution of the third term in Equation (8) to the limiting current is at least an order of magnitude smaller than the contribution of the first two terms. Equation (8) can therefore be simplified as follows:
Analysis of the co-ion sorption isotherm for the modifying layer (
Figure 4, curve 2) reveals that, while there is a greater affinity for sodium ions, the concentrations of calcium and sodium ions within the anion exchange membrane phase are relatively similar. This suggests that the limiting current for the bilayer membrane in the mixed solution is primarily governed by the ratio of the diffusion coefficients of the co-ions, (relative to the modifying layer), and the thickness of the modifying layer.
3.3. Specific Permselectivity
The ratio of ion fluxes during their competitive transport is typically determined by the permselectivity coefficient, which is generally expressed as follows:
The coefficient value greater than unity indicates that the membrane preferentially allows ion type 1 to pass through, resulting in a higher flux of this ion compared to ion 2. Conversely, the value less than unity signifies a greater flux of ion 2. Researchers are typically interested in the specific permeability of membranes for monovalent ions. Therefore, in the provided equation, 4 we will replace index 1 with Na
+ ions and index 2 with Ca
2+. Note that these designations are opposite to those adopted in our previous article [
23], where index 1 represented divalent ions.
Figure 8 depicts the relationship between the permselectivity coefficient for the Na
+/Ca
2+ pair and the dimensionless current density of MK-1 and MK-2 membranes.
As illustrated in
Figure 8, the bilayer membranes MK-1 and MK-2 show a strong preference for allowing sodium ions to pass through compared to calcium ions. This selectivity is due to the charge properties of the modifying layer, which has fixed groups with a positive charge. Notably, high specific selectivity is achieved even with a thin modifying layer. For instance, applying a 6 µm anion-exchange layer of copolymer results in a more than threefold increase in specific permeability for the monovalent sodium ion.
The specific permeability coefficients for the modifying layer (
) and the substrate membrane (
) are determined by kinetic characteristics (the ratio of diffusion coefficients for the separated ions in the modifying layer (
) and in the substrate membrane (
), thermodynamic characteristics – ion separation coefficients (
and
), and the ratio of ionic charges (z
1 and z
2) according to the following equations [
25]:
Under equilibrium conditions (in the absence of external polarization), ion separation coefficients are equal to the corresponding thermodynamic equilibrium constants.
Using data obtained in this study, quasi-equilibrium permselectivity coefficients were calculated for the PFSA substrate membrane and the MA-1 modifying film, yielding values of = 0.7 and = 4.8, respectively.
As the current flowing through the membrane increases, not only does the composition of ions within the membrane change, but the membrane’s ability to selectively allow certain ions to pass through (its specific selectivity) also decreases. When the membrane reaches a limiting state, the selectivity coefficient (
) is solely determined by the rate at which the ions move through the solution (their diffusion coefficients) and the charges of the ions themselves [
25]:
Selectivity permeability values were calculated based on a previously developed four-layer mathematical model [
25], using experimentally determined physicochemical and transport properties of the substrate membrane and modifying film.
The solid lines in
Figure 7 represent the relationship between the specific permeability coefficients, calculated using a four-layer mathematical model [
25], and the dimensionless current flowing through the membrane. Quasi-equilibrium specific permeability values (
) for modified membranes MK-1 and MK-2 were calculated using a four-layer mathematical model by extrapolating the
dependence to
i → 0. The quasi-equilibrium permselectivity coefficient for the bilayer membranes MK-1 and MK-2 were 3.4 and 4.2, respectively.
The original PFSA cation-exchange membrane and MA-1 anion-exchange film completely lose their ability to selectively allow different ions to pass through when a certain limit of current flow (the external diffusion-limited current) is reached. This behavior aligns with previous theoretical studies [
23,
26,
27]. However, modified membranes present a different challenge. The limiting state in these membranes occurs at the interface between the modifying layer and the underlying membrane, and this limits the accuracy of the four-layer mathematical model when calculating the selectivity coefficient
at high current densities (above
ilim). This limitation arises because the difference in electric potential across this internal interface becomes infinitely large when the concentration of ions at this interface reaches zero, which happens when the current reaches the limiting value. To address this limitation and extend the model’s applicability to higher current densities, it’s necessary to take into account the process of water dissociation (as demonstrated in studies [
28,
29]) and the formation of the space-charge region [
27].
4. Conclusions
The deposition of a thin anion-exchange layer of the DADMAС and EMA copolymer onto the original homogeneous cation-exchange PFSA membrane allows for the production of bilayer charge-selective membranes with high selectivity for monovalent metal cations. The selectivity of the MK-2 bilayer membrane for sodium cations increases by more than 6 times (from 0.8 to 4.8).
Calculations performed using a previously developed mathematical model qualitatively and quantitatively confirm the obtained experimental data. For the original PFSA membrane substrates, the calculation of permselectivity coefficient across the entire current range up to values corresponding to the external diffusion limiting current is consistent with the experimental findings. For modified homogeneous membranes, the onset of a limiting state at the internal interface between the modifying layer and the substrate membrane limits the capabilities of the four-layer mathematical model for calculations of P1,2 at high current densities. To expand the operating range of current densities in the model, it is necessary to consider the process of water dissociation and the emergence of a space charge region.
The developed homogeneous bilayer membranes with high chemical and electrochemical stability can be further used for the selective extraction and concentration of monovalent ions in multi-ionic solutions of strong electrolytes.
Supplementary Materials
The following supporting information can be downloaded at the website of this paper posted on
Preprints.org, Supplementary 1 – Methods; Supplementary 2 – Four-layer mathematical model.
Author Contributions
Conceptualization, V.Z. and D.B.; methodology, A.A. and D.B.; investigation, A.A. and D.B.; resources, V.Z.; data curation, A.A. and S.M.; writing—original draft preparation, A.A. and D.B.; writing—review and editing, V.Z. and S.M.; visualization, A.A. and S.M.; project administration, V.Z.; funding acquisition, V.Z. All authors have read and agreed to the published version of the manuscript.
Funding
The study was supported by a grant from the Russian Science Foundation N◦ 22-13-00439, https://rscf.ru/project/22-13-00439/.
Institutional Review Board Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
The data presented in this study are available on request from the corresponding author.
Acknowledgments
Cross-sectional images of the bilayer membranes were acquired at the "Structure and Properties of Nanomaterials" Shared Research Facility of Kuban State University.
Conflicts of Interest
The authors declare no conflicts of interest.
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