3.2.1. Reference Cycle
The performance of the optimized reference cycle is illustrated in
Figure 9 with reference to the maximum values of COP and second-law efficiency that can be achieved by choosing the optimal gas cooler pressure for different end-user temperature profiles (represented by water average temperature and temperature glide) and ambient temperatures (air inlet temperature at the evaporator). The average water temperature is calculated as the thermodynamic average (
); however, it is very close to the arithmetic average between gas cooler inlet and exit due to the properties of water in the region of interest.
The maximum coefficient of performance (
Figure 9a) follows trends that can be easily explained with reference to the general behavior of inverse cycles: it increases with an increase in ambient temperature (which drives the evaporation temperature upward) or with a decrease in the average water temperature; moreover, it increases with the temperature glide, since the CO
2 temperature profile during the heat rejection process is more suitable for relatively steep end-user temperature profiles, as it is well documented in the literature [
43]. However, the second-law efficiency (
Figure 9b) shows opposite trends, revealing that when the COP decreases it is because it is driven by a change in boundary conditions, even though the irreversibility generated is lower. The range of COP that can be achieved by the reference cycle is 1.52–3.74 for the boundary conditions indicated in
Table 1; the second-law efficiency range is 6.4–36.1%.
The effect of boundary conditions on the optimal value of gas cooler pressure is shown in
Figure 9c: for a given temperature glide, it increases with the average water temperature, and the trend is clearly split into two regions: both display a linear dependence between
and
, but with a significantly different slope. The analysis carried out in the previous Section explains the different behavior: for end-user temperature profiles with a relatively low water inlet temperature and high temperature glide, represented by case A (
Table 2), the optimal gas cooler pressure is the one that gives rise to a double pinch point (2PP) in the gas cooler (
Figure 6a), which increases relatively slowly with the average water temperature (less steep regions in
Figure 9c); when the water inlet temperature is relatively high and the temperature glide relatively low (such as in case B,
Table 2), instead, the optimal gas cooler pressure generates a single pinch point in the gas cooler (
Figure 6b) and increases much faster with the average water temperature.
Figure 9c also shows that the temperature glide does not significantly affect the optimal gas cooler pressure in the low-slope region (which will be indicated as the 2PP region from now on) while it is much more relevant in high-slope regions (1PP region), where the optimal gas cooler pressure increases with a decrease in temperature glide for the same average water temperature. In general, the optimal gas cooler pressure can be as high as approximately 15.4
in the case of high-temperature heat demands.
Figure 9d shows the trend of the working fluid flow rate required by the reference cycle to supply a constant 100
load; thus, according to Equation (
19), the flow rate is inversely proportional to the heat transferred to the gas cooler per unit mass (
). The flow rate trend is clearly split into two regions, as in the case of gas cooler pressure: in the 2PP region the flow rate increases with the average water temperature, while it decreases with
in the 1PP region. This behavior is explained by
Figure 10, which shows the optimized reference cycles for different water inlet temperatures, holding the water temperature glide and the air inlet temperature constant. In the 2PP region, the gas cooler exit moves quickly to the right as
increases, faster than the gas cooler inlet: as a result, the heat per unit mass
decreases and the flow rate increases. In contrast, in the 1PP region the gas cooler pressure rises much faster (
Figure 9c), so the enthalpy at the gas cooler inlet increases faster than at the exit, leading to an increase in
and a consequent decrease in flow rate.
The impact of the irreversibility of each component on the performance of the reference cycle is described in
Figure 11, which shows the exergy losses
y taking place in each component. The compressor (
Figure 11a) introduces substantial exergy losses (23.5–33.6%) due to its relatively low efficiency; however, the losses decrease monotonically with the average water temperature, and also decrease with the water temperature glide, and an increase in ambient temperature is slightly beneficial. The losses in the gas cooler (
Figure 11b) and in the valve (
Figure 11c) show instead two different behaviors for the 2PP and 1PP regions, since they depend on the gas cooler exit state (
Figure 10). In particular, in the 2PP region, the exergy loss in the gas cooler decreases with the average water temperature thanks to a reduced variability in the specific heat of CO
2, which makes the temperature difference inside the gas cooler less variable between the two pinch points (see
Figure 6a). On the other hand, in the 1PP region, as the optimal gas cooler pressure increases, the temperature profiles of CO
2 and water diverge, resulting in increasing irreversibility. Opposite trends can be observed for the exergy loss in the valve (
Figure 11c), which increases with the average water temperature in the 2PP region, while it is almost flat in the 1PP region. Finally, exergy losses in the evaporator are the smallest (2.5–12.1%), given the relatively close temperature profiles, and decrease monotonically with the average water temperature; evaporator exergy losses decrease when the ambient temperature or the water temperature glide decrease.
The simplest modification to the reference cycle is the introduction of the IHX discussed in
Section 2.3, which improves the performance by raising the evaporation temperature by
equal to 2
with the assumptions made in this study, as indicated by Equations (
30) and (
37), since the required superheating is supplied by the IHX instead of the evaporator. The corresponding reduction in entropy generation in the evaporator explains the increase in COP by 1.7–5.2% shown in
Figure 12a, and in second-law efficiency (
Figure 12b) by 2.3–8.5%. The increase in efficiency falls with an increase in the average water temperature, with different slopes in the 2PP and 1PP regions (steeper in 1PP), indicating that the IHX is particularly beneficial in those conditions where the second-law efficiency of the reference cycle is lower (
Figure 9b); moreover, the IHX is more effective for high temperature glides and ambient temperatures. It is worth observing that in the literature it has been reported that the IHX can in some circumstances increase COP while at the same time reducing exergy efficiency [
25]: however, this can only be possible under different assumptions (with particular regard to the temperature profile of external fluids), because COP and exergy efficiency are related by Equation (
29), which is a monotonic function if the average temperatures of external fluids are constant.
3.2.2. Cycle Modifications
The optimal gas cooler pressure (
Figure 12c) is almost the same as in the reference cycle: it is higher in the 2PP region ad lower in the 1PP region by approximately around 0.5–1%. The mass flow rate (
Figure 12d) is instead always slightly higher than in the reference cycle due to the reduced enthalpy at the gas cooler inlet (see
Figure A1 and
Figure A2), but the increase is just 1.52 in the 2PP region and 2.5–3% in the 1PP region.
The results obtained with the cycles with IHX and PC (
Section 2.4) or with IHX and ejector (
Section 2.5) are illustrated in
Figure 13,
Figure 14 and
Figure 15.
Figure 13 shows how the end-user temperature profile and the ambient temperature affect the COP (
Figure 13a and
Figure 13b) and the second-law efficiency (
Figure 13c and
Figure 13d) of the two cycles. It must be observed that, since the two cycles include an IHX, some of the performance increase must be attributed to that component, as discussed with reference to
Figure 12. The additional improvement is generally produced by the reduction of exergy losses in the expansion through the valve: in the case of PC, thanks to a fraction of flow rate undergoing only part of the expansion; in the case of the ejector, thanks to the energy recovery in the high-pressure expansion through the motive nozzle.
The cycle with IHX and ejector produces the highest performance improvement: the COP increases by 13.3–26.1% (
Figure 13b) and the second-law efficiency by 21.0–37.6% (
Figure 13d), compared to 6.1–20.0% and 8.3–33.2% for the COP and second-law efficiency of the cycle with IHX and PC (
Figure 13a and
Figure 13c). Again, the trend with respect to the average water temperature is different for the 2PP and 1PP regions: the efficiency increases with
in the former and decreases in the latter. The cycle with ejector is less sensitive to ambient temperature than the cycle with PC, since the COP is almost constant with
in the 2PP region; however, ambient temperature has opposite effects on the improvement in efficiency of the two cycles, which decreases with
in the cycle with PC while it increases in the cycle with ejector. Finally, in both cases, the improvement is greatest for low values of temperature glide: indeed, the performance of the reference cycle is already relatively good with large temperature glides, so the cycle modifications are more effective where the reference cycle is weakest.
Figure 14 illustrates the optimal gas cooler pressure and the intermediate pressure for the two cycles. It is worth recalling that the intermediate pressure is a design parameter that can be optimized only in the case of the cycle with PC; in the cycle with ejector it is instead a result of the mass balance at the liquid/vapor separator at steady state. For both cycles, the optimal gas cooler pressure (
Figure 14a and
Figure 14b) is again very similar to that of the reference cycle: in particular, it is higher in the 2PP region and lower in the 1PP region, but in any case by less than 1%. The intermediate pressure level is higher in the cycle with PC (
Figure 14c) than in the cycle with ejector (
Figure 14d), and it generally increases with the average water temperature, although with a low slope in the 1PP region of the cycle with PC. Moreover, for both cycles the intermediate pressure falls with a decrease in ambient temperature or an increase in the temperature glide.
Finally,
Figure 15 shows the mass flow rates in the optimized cycles with IHX and PC or ejector. In both cases, the mass flow rate in the gas cooler (
Figure 15a and
Figure 15b) must increase with respect to the reference cycle due to the reduced enthalpy at the gas cooler inlet (
Figure A1 and
Figure A2), and the increase is much higher in the 1PP region (up to 35–45%) than in the 2PP region (where it is around 5–15%).
Figure 15c shows the fraction of flow rate compressed by the auxiliary compressor in the cycle with PC, which is quite sensitive to the design parameters: it is in the range 15–52%, increasing with an increase in average water temperature, a decrease in temperature glide, or a decrease in ambient temperature. The entrainment ratio in the cycle with ejector is also very sensitive to the design parameters, varying in the range 45–81%. However, the effect of design parameters is the opposite: the entrainment ratio increases with a decrease in average water temperature, an increase in temperature glide, or an increase in ambient temperature.