Preprint Article Version 1 This version is not peer-reviewed

The Designs and Testing of Biodegradable Inserts for Enhanced Crashworthiness in Sports Helmets

Version 1 : Received: 14 August 2024 / Approved: 15 August 2024 / Online: 15 August 2024 (10:46:46 CEST)

How to cite: Kaczyński, P.; Skwarski, M.; Dmitruk, A.; Makuła, P.; Ludwiczak, J. The Designs and Testing of Biodegradable Inserts for Enhanced Crashworthiness in Sports Helmets. Preprints 2024, 2024081139. https://doi.org/10.20944/preprints202408.1139.v1 Kaczyński, P.; Skwarski, M.; Dmitruk, A.; Makuła, P.; Ludwiczak, J. The Designs and Testing of Biodegradable Inserts for Enhanced Crashworthiness in Sports Helmets. Preprints 2024, 2024081139. https://doi.org/10.20944/preprints202408.1139.v1

Abstract

The article addresses manufacturing structures made of biodegradable materials that can be successfully used as energy-absorbing liner of sports helmets of all kinds, replacing the previously used expanded polystyrene. The paper is focused on injection technological tests and tensile tests (in quasi-static and dynamic conditions) of several composites based on a PLA matrix with the addition of other biodegradable softening agents, such as PBAT and TPS. Next, the thin-walled elements (dimensions of 55 x 55 x 20 mm) were manufactured and evaluated using a spring-loaded drop hammer. The 60J impact energy was tested according to EN 1078 standard. The dynamic crushing testing included checking the influence of the materials temperature (-20, 0, 20, and 40 °C) and the impact velocity. The PLA15PBAT85 blend was selected as the most effective material in terms of its use as energy-absorbing liner for sport helmets.

Keywords

honeycomb; biodegradable polymers; material models; mechanical properties; FEM; tensile test; dynamic test; crashworthiness

Subject

Engineering, Mechanical Engineering

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