The Influence of TiO2NPs Concertation on Structure and Composition of Deposited Coating Based on Sn-Ni Alloy
The introduction of TiO2NPs into the electrolyte also contributes to a change in the composition of the coating phase.
The XRD results in
Figure 9 show the presence of Cu in the structure of the Sn coatings. This may be due to the diffusion of Sn into the Cu substrate structure and the formation of intermetallic compounds. TiO
2NPs peaks are absent from the diffraction pattern, which can be explained by the relatively low concentration of TiO
2 in the composition of the electrolytes used to prepare the coatings.
Figure 10 shows the diffractograms of the Sn-Ni alloy and the Sn-Ni-TiO
2NPs alloy-based composite coating.
The XRD results in
Figure 10 show that the Sn-Ni alloy is formed by a number of unstable intermetallic compounds such as NiSn, NiSn
2, Ni
3Sn
2, Ni
4Sn. When TiO
2NPs are introduced into the electrolyte, the intensity of the main NiSn metastable peak changes. This can be explained by a slight change in the Sn content associated with a change in its solubility. The structure of the prepared coatings was also studied by SEM and the results are shown in
Figure 11.
The introduction of TiO
2NPs into the electrolyte leads to changes in the texture of the prepared coatings. It has been shown that in the case of Sn-TiO
2NPs deposition, more pronounced facet structures are observed compared to Sn deposition (
Figure 11a,b). The Sn-TiO
2NPs coating is inhomogeneous with the local formation of large Sn-TiO
2NPs about 20 µm larger than the Sn grains (
Figure 11a) and larger than the size of the TiO
2NP aggregates (
Figure 1a). This may be due to the hindered deposition of the Sn coating when the large TiO
2NPs aggregates are deposited on the substrate surface, as well as the rapid diffusion of Sn into the Cu substrate with the formation of new intermetallic compounds. In the case of Ni, when the TiO
2NPs are introduced into the electrolyte, the deposit has a uniform texture with fewer pores (Figure 13d). The Sn-Ni alloy coating is characterized by the formation of small spheroidal crystallites (
Figure 11e). When TiO
2NPs are introduced into the electrolyte composition during the deposition of the Sn-Ni alloy, an increase in the size of the spheroids on the surface is observed, reaching diameters of the order of 10 μm larger than the size of the TiO
2NPs aggregates (
Figure 1a), which is the signature of local inclusion of TiO
2NPs in the coating (
Figure 11f). The elemental and phase compositions of the prepared alloys and coatings are given in Table 2.
Table 2.
Composition of different prepared coatings based on Sn, Ni, Sn–Ni alloy without and with TiO2NPs.
Table 2.
Composition of different prepared coatings based on Sn, Ni, Sn–Ni alloy without and with TiO2NPs.
For single metal coatings, the Cu content reaches 100%. In the case of Sn-TiO
2NPs, the coating is characterized by an irregular structure and the intercrystallite contain Cu (
Figure 11d). In addition, it has been shown that when TiO
2NPs at a concentration of 1 g/L are introduced into the Sn and Ni deposition electrolytes with ionic strength compensation, the TiO
2NPs are incorporated into the Sn and Ni coatings with a composition limit of 0.73 and 0.13 wt.%, respectively. For the Sn-Ni alloy coating, the Sn and Ni contents are 51-56 wt.% and 48 wt.%, respectively. In the case of the composite alloy coating, TiO
2NPs are not present in the coating composition. This may be due to their very inhomogeneous inclusion in the coating composition in the form of agglomerates of TiO
2NPs aggregates. As the EDX analysis did not reveal the presence of TiO
2NPs in the coating, an XRF analysis was carried out for confirmation (Table 3).
Table 3.
Elemental content of all coatings.
Table 3.
Elemental content of all coatings.
Table 3 shows that Ti was not detected in the Sn-Ni TiO
2NPs based coating at a TiO
2NPs concentration of 1 g/l in the electrolyte. However, by increasing the TiO
2NPs concentration to 2 g/l in the electrolyte, the Ti content in the coating increases to 0.12 wt.%, a signature that TiO
2NPs have been incorporated into a Sn-Ni TiO
2NPs based coating. To further investigate the presence of TiO
2NPs in the Sn-Ni TiO
2NPs coating, Raman experiments were carried out and the spectra are shown in
Figure 12. Analysis of these spectra provided an estimate of the TiO
2NPs content.
In the Raman spectra corresponding to Sn-Ni alloy based composite coatings with the presence of TiO
2NPs in the deposition electrolyte, peaks were observed in the region of 150, 395, 512, 634 cm
-1 (
Figure 12c,e), which are characteristic of TiO
2NPs (
Figure 12a). This confirms the inclusion of TiO
2NPs in the composition of Sn-Ni alloy based composite coatings and that the embedded TiO
2NPs increase with the concentration of TiO
2NPs in the electrolyte. In addition, these results show that Raman measurements are more sensitive to the presence of TiO
2NPs in Sn-Ni alloy based composite coatings at concentrations lower than 1g/l.
Furthermore, the introduction of TiO
2NPs into the composition of the deposition electrolyte for Sn, Ni and Sn-Ni coatings was observed to have an ambiguous effect on the surface roughness of the prepatterned coatings (
Figure 13).
With the introduction of TiO2NPs into the deposition electrolyte composition, Sn and Ni coatings become rougher. However, for a Sn-Ni alloy based composite coating, the microroughness decreases slightly. This can be explained by the uniform incorporation of TiO2NPs into the alloy phase deposited over the entire surface, as well as the absence of TiO2NPs agglomeration in the deposition electrolyte. Table 4 shows the surface microroughness for the different coatings studied.
Table 4.
The main indicators of the microroughness of the surface of different prepared coatings.
Table 4.
The main indicators of the microroughness of the surface of different prepared coatings.
It was found that by introducing 1 g/l TiO
2NPs in the composition of the electrolyte for the deposition of Sn and Ni (with compensation of the ionic strength by a NaCl solution), the various parameters quantifying microroughness (R
a, R
max and R
z) increased by almost three times. In the case of composite coatings based on Sn-Ni-TiO
2NPs alloys, the opposite effect was observed, i.e. a decrease in roughness. The dependence of the microroughness of Sn-Ni coatings on the deposition current density was also investigated and the results are shown in
Figure 14.
The roughness results shown in
Figure 14 (a) indicate that maximum values of R
a, R
z and R
max were obtained at a current density of 2 A/dm
2 while minimum values were observed at a current density of 3 A/dm
2. The irregular dependence of microroughness on current density may be related to a significant change in phase composition and degradation of coatings deposited at current densities above 3 A/dm
2. In the case of TiO
2NPs-based composite coatings, the evolution of microroughness was studied at current densities of 1 and 4 A/dm
2 and the results are shown in
Figure 14 (b). It can be observed that an increase in the current density of Sn-Ni-TiO
2NPs coatings leads to an increase in the roughness parameters R
a, R
max and R
z by a factor of 2 to 3. These results are in good agreement with those obtained from the SEM characterization. In fact, the textures observed from the SEM characterization show an increase in the size of spheroids on the surface, which is a signature of local inclusion of TiO
2NPs in the coating.
Surface roughness is a characteristic that has a major influence on the properties of the coating, particularly its optical and wetting properties. The physical interaction of a liquid with the surface of a solid or other liquid determines the wetting properties of that surface, and the degree of wetting is characterized by the wetting contact angle, θ, which is the angle formed by the plane tangent to the interfacial surfaces bounding the wetting liquid, with the vertex of the angle lying on the line of separation of the three phases. Depending on this angle, a distinction is made between hydrophilic (θ < 90°) and hydrophobic (θ > 90°) surfaces. The value of the contact angle (θ), excluding the effect of gravity, depends solely on the molecular properties of the solid surface and the phases in contact with it.
Figure 15 shows a diagram of the effect of current density on the wetting angles of Sn-Ni alloy coatings.
In
Figure 15a the results show that the variation in contact angle is inversely proportional to the variation in surface roughness. For coatings with the lowest roughness, obtained at a current density of 2.5 A/dm
2, the maximum value of the wetting angle was observed to be 78°±1.2. For Sn-Ni alloy-based coatings with higher roughness, obtained at a current density of 2 A/dm
2, the wetting contact angle reached minimum values of around 61°±1.3°. Furthermore, the introduction of TiO
2NPs into the composition of the deposition electrolyte of Sn or Ni or Sn-Ni based coatings contributes to a modification of the wetting contact angle (
Figure 15b).
As well as affecting surface roughness, the introduction of TiO2NPs also contributes to changes in the composition and structure of the coatings. TiO2NPs introduced into the electrolyte composition for the deposition of Sn-based coatings result in a 1.4-fold decrease in contact angle. For Ni and Sn-Ni alloy coatings, the introduction of TiO2NPs into the electrolyte composition increases the contact angle by 2 and 1.1 times respectively. The dependence of the Sn-Ni alloy wetting contact angle on the microroughness of the coatings studied was determined. The optimum current density of 1/dm2 was used to obtain a wetting contact angle of about 65±1.2°. The dependence of the TiO2NPs incorporation on the contact angles of the prepared coatings was evaluated. It was found that the introduction of 1 g/l TiO2NPs into the composition of the Sn-Ni alloy deposition electrolyte imparts hydrophobic properties to the surface.
Corrosion Properties
Since these coatings can modify objects in massive contact with human skin, evaluation of their corrosion resistance in artificial sweat was carried out using electrochemical impedance spectroscopy. The impedance spectra in an artificial sweat medium (pH=7) are shown in
Figure 16.
From the Nyquist and Bode diagrams in
Figure 16, it is clear that in the absence of TiO
2NPs in the composition of Sn coatings, higher resistance values are observed. The charge transfer resistance (low-frequency region) of Sn coatings is 1.40·10
4 Ω·cm
2, however, with the introduction of TiO
2NPs, the resistance decreases to 7.90·10
3 Ω·cm
2 (Table 5). An opposite behavior was observed with the introduction of TiO
2NPs into the electrolyte composition for Ni deposition, an increase in the charge transfer resistance of the coating from 8.3·10
3 to 2.10·10
4 Ω·cm
2 was observed. In the case of Sn-Ni alloy-based coatings, with the introduction of TiO
2NPs, charge transfer resistance decreases from 4.25·10
4 to 3.7·10
4 Ω·cm
2. The impedance spectra were analyzed using the equivalent circuit shown in the insert of
Figure 16a. The parameters obtained from simulation of the impedance spectra using the equivalent circuit are shown in Table 5.
Table 5.
Parameters of the equivalent circuits of the impedance spectra for coatings Sn, Ni, Ni–Sn and Sn–TiO2NPs, Ni–TiO2NPs, Sn–Ni TiO2NPs obtained in an artificial sweat medium.
Table 5.
Parameters of the equivalent circuits of the impedance spectra for coatings Sn, Ni, Ni–Sn and Sn–TiO2NPs, Ni–TiO2NPs, Sn–Ni TiO2NPs obtained in an artificial sweat medium.
Introducing TiO2NPs into the electrolytes when depositing Sn and Sn-Ni coatings reduces the charge transfer resistance at the interface, whereas For Ni coatings, the introduction of 1 g/L TiO2NPs into the electrolyte composition doubles the charge transfer resistance. For all the coatings studied, the introduction of TiO2NPs into the deposition electrolyte composition results in a slight decrease in the exponent n1 of the CPE1 element, with values between 0.7 and 0.91, indicating the capacitive nature of the element.
To further assess the anti-corrosion properties of the prepared coatings, the potentiodynamic polarization technique was applied, and the results obtained are shown in
Figure 17. The results analysis using Tafel equation yield the corrosion current and potential.
The introduction of TiO
2NPs into the deposition electrolyte of the Sn-based coating induces a shift in corrosion potential (E
corr) by 70 mV towards the electropositive region, from E
corr (Sn) = -0.42 V to E
corr (Sn-TiO
2NPs) = -0.35 V, whereas this shift is only about 40mV in the case of a Ni coating. The E
corr increased from 0.14 V for the Ni coating to 0.18 V for the Ni-TiO
2NPs coating. In the latter case, corrosion currents (I
corr) are 4.84 10
-6 A/cm
2 and 4.87 10
-5 A/cm
2 respectively.
Figure 17c shows that in the case of the Sn-Ni alloy coating, the introduction of TiO
2NPs into the electrolyte during deposition of the Sn-Ni alloy coating induces a shift of the E
corr by 300mV towards the electronegative region, taking the E
corr from 0.09 V (Sn-Ni) to -0.21 V (Sn-Ni-TiO
2NPs), the corresponding I
corr are 1.82·10
-4 A/cm
2 and 2.63·10
-5 A/cm
2 respectively. The results of the main corrosion process parameters in an artificial sweat environment with a pH of 7 are presented in Table 6.
Table 6.
Electrochemical parameters of corrosion of the studied samples.
Table 6.
Electrochemical parameters of corrosion of the studied samples.
The E
corr of Sn- or Ni-based coatings changes insignificantly with the introduction of TiO
2NPs into the electrolyte composition, while in the case of Sn-Ni-based coatings, the corrosion current decreases 6.9-fold. The results of electrochemical impedance spectroscopy of the coatings in a 3% NaCl solution are shown in
Figure 18. It can be seen that the Nyquist diagrams obtained for all the coatings studied in the NaCl medium are characterized by a capacitive semicircle in the high- and mid-frequency region.
In the case of Ni-based coatings it can be seen in
Figure 18a,b, that the introduction of TiO
2NPs into the electrolyte used for deposition, induces a higher increase in charge transfer resistance from 1.80·10
4 to 4.0·10
4 Ω·cm
2. Whereas, the Bode diagrams (
Figure 18d) show a slight increase in charge transfer resistance from 1.10·10
4 to 1.20·10
4 Ω ·cm
2, in the case of Sn-based coatings with embedded TiO
2NPs (low-frequency region). For Sn-Ni alloy-based coatings (
Figure 18e,f), the introduction of TiO
2NPs into the deposition electrolyte, the charge transfer resistance decreases from 1.20·10
5 to 9.0·10
4 Ω cm
2. The parameters obtained from the equivalent circuit analysis of the impedance spectra are shown in Table 6.
Table 6.
Parameters of equivalent circuits used to analyze the impedance spectra of different prepared coatings (Sn, Ni, Sn-Ni and Sn-TiO2NPs, Ni-TiO2NPs, Sn-Ni-TiO2NPs) in solution 3% NaCl.
Table 6.
Parameters of equivalent circuits used to analyze the impedance spectra of different prepared coatings (Sn, Ni, Sn-Ni and Sn-TiO2NPs, Ni-TiO2NPs, Sn-Ni-TiO2NPs) in solution 3% NaCl.
The introduction of TiO2NPs into electrolytes for the deposition of Ni and Sn coatings increases the resistance to charge transfer at the interface. For a Sn-NiTiO2NPs composite coating with 1 g/L TiO2NPs in the electrolyte composition, the charge transfer resistance indicators decrease by a factor of two. For nickel coatings, the introduction of TiO2NPs into the composition of the deposition electrolyte decreases the exponent n of the CPE1 element slightly, but for Sn-TiO2NPs and Sn-Ni-TiO2NPs this exponent increases. The n1 index is in the range from 0.61 to 0.82, which indicates the presence of defects in the coating.
The results of potentiodynamic polarization curves are presented in
Figure 19 for different prepared coatings. Based on these results, the corrosion currents and the corrosion initiation potential were calculated.
Analysis of the potentiodynamic polarization curves showed that the corrosion potential of the Sn-based coating (
Figure 19a) is -0.22 V, and that the introduction of TiO
2NPs into the electrolyte composition for deposition resulted in a 110 mV shift in potential towards the electronegative potentials region, reaching a value of -0.33 V. It can also be observed that the corrosion current is 1.03·10
-4 A/cm
2 and 6.48·10
-5 A/cm
2 for Sn and Sn-TiO
2NPs, respectively. In the case of Ni coatings, it was observed that the corrosion potential is 0.05 V, but when TiO
2NPs nanoparticles are introduced into the deposition electrolyte, the corrosion initiation potential shifts by 230 mV towards the electronegative potentials region and reaches a value of -0.18 V. The corrosion currents corresponding to the Ni or Ni-TiO
2NPs based coatings are 2.39·10
-5 A/cm
2 and 2.18·10
-5 A/cm
2 respectively (
Figure 19b).
Figure 19c shows that TiO
2NPs introduced into the Sn-Ni alloy deposition electrolyte shifts the corrosion initiation potential by 100 mV towards the electropositive potentials, from 0.08 V to -0.02. Furthermore, the corrosion currents are 1.01·10
-4 A/cm
2 and 9.94 10
-6 A/cm
2, for Sn-Ni and Sn-Ni-TiO
2NPs respectively. The main parameters characterizing the corrosion process are shown in Table 7.
Table 7.
Electrochemical Tafel parameters of corrosion of the studied coatings.
Table 7.
Electrochemical Tafel parameters of corrosion of the studied coatings.
The introduction of TiO2NPs into the deposition electrolyte compositions of all coatings was accompanied by a more or less pronounced decrease in corrosion current. The corrosion current of Sn-Ni alloy and Ni-based coatings does not change significantly with TiO2NPs in the deposition electrolyte composition. In the case of Sn coatings, the corrosion current decreases by a factor of 1.6.
According to these results, obtained both in an artificial sweat medium and in a 3% NaCl solution, the different coatings prepared show different trends in terms of anticorrosion properties when TiO
2NPs are added. Indeed, TiO
2NPs incorporated in Sn, Ni and Sn-Ni coatings modify their anticorrosion properties, which can be explained by their surface wetting properties and their chemical composition. As shown by SEM surface characterization, the surface texture changes with the introduction of TiO
2NPs, which consequently influences their roughness and wetting properties. It is well known in the literature that a surface with an increased contact angle reduces the area of contact with the liquid on its surface, which can lead to a reduction in the surface area in contact with the aggressive medium and therefore its corrosion [
51,
52]. Bearing this in mind, the results obtained can be explained as follows.
In the case of the Sn coating, the decrease in corrosion resistance can be explained by the decrease in the contact angle and therefore an increase in the surface area exposed to corrosion. Furthermore, the increase in corrosion resistance of the Ni-based coating after the incorporation of TiO2NPs is due to the synergistic effect between the increase in contact angle, and therefore minimization of the contact surface with the aggressive solution, and the anticorrosive property of the chemical element Ni. In the case of the Sn-Ni based coating, it was observed that the corrosion resistance decreased after the introduction of TiO2NPs, despite a relatively high contact angle compared to the other coatings and the presence of the chemical element Ni. This can be explained by the appearance of porosity in the coating after the incorporation of TiO2NPs, which can facilitate the penetration of the aggressive solution through the coating, reaching a maximum surface area susceptible to corrosion.
Antibacterial properties are strongly recommended for surfaces in public areas that come into contact with human skin. TiO2NPs is a material with high photocatalytic properties and, when used in coatings, imparts antibacterial properties. The antibacterial properties of the coatings prepared in this work have been investigated and are presented in Table 8.
Table 8.
Antibacterial activity of samples in relation to the test culture St. aureus ATCC 6538.
Table 8.
Antibacterial activity of samples in relation to the test culture St. aureus ATCC 6538.
According to the antibacterial test presented in Table 8, the prepared coatings show bactericidal activity with an RF parameter >2; and show that under UV light they can reduce the concentration of microorganisms by 4 to 5 orders of magnitude. Furthermore, the antibacterial activity of Sn-based coatings is due to the presence of copper with antibacterial properties in the coating composition, as Sn has no antibacterial properties.
Figure 20 shows the antibacterial properties of the coatings studied in relation to the St. aureus disease test bacterium.
Experiments have shown that for all coatings, the introduction of TiO2NPs into the composition of the deposition electrolytes, and consequently into the coatings, leads to an enhancement of the biocidal properties with and without UV radiation.
Table 9 shows that the introduction of TiO2NPs (1 g/l) into the deposition electrolyte for the deposition of Sn, Ni, Sn-Ni coatings leads to an increase in the antibacterial properties in the presence of UV radiation for an E. coli ATTC 8739 strain, but with a lower efficacy than that observed against the St. John's bacterium. Electrochemical composite coatings with TiO2NPs were shown to have the best biocidal properties against gram-positive and gram-negative strains. They can be widely used on objects that are accessible to humans in public environments.
Table 9.
Results of the antibacterial activity of samples against E. coli ATTC 8739 test culture.
Table 9.
Results of the antibacterial activity of samples against E. coli ATTC 8739 test culture.
In order to assess the antibacterial properties of a solid surface, several factors must be taken into account, such as the properties of the surface in terms of hydrophobicity, roughness and chemical composition, as well as the bacterial species. In fact, the proliferation of bacteria on a solid surface is affected by the configuration and roughness of the surface, which has a strong influence on the adhesion of bacteria to the solid surface and their viability. Bacterial attachment to solid surfaces is considered to be the first step in bacterial growth and proliferation. It has been widely demonstrated that poor bacterial adhesion to the solid surface leads to bacterial death. Therefore, weakening bacterial adhesion is considered one of the indirect approaches to prevent bacterial proliferation. In fact, surface patterning and roughness can increase the hydrophobic character of the surface, causing bacteria to repel and weakly adhere to the solid surface, leading to their death.
Another approach to the surface to prevent bacterial proliferation, which is considered to be direct, is the chemical composition of the surface. The metallic surfaces of nanoparticles (NPs) such as zinc, aluminum, nickel, zirconium, cerium, magnesium and titanium dioxide have antibacterial properties [
53,
54,
55,
56,
57,
58]. In particular, the photoelectrochemical and photocatalytic properties of TiO
2 nanoparticles [
58,
59] have been shown to enable them to generate electron-hole pairs that can react with water or oxygen to produce reactive oxygen species (ROS) such as superoxide anions, hydrogen peroxide and hydroxyl radicals. The latter species can penetrate bacterial cell walls and cause cell death by disrupting cell function [
60,
61,
62,
63,
64,
65,
66]. Several studies in the literature have reported that TiO
2 has strong antibacterial and antifungal activity against many Gram-positive bacteria such as Staphylococcus aureus and Gram-negative bacteria such as Escherichia coli [
67,
68].
In addition, Ni nanocrystals have been reported to have antibacterial activity against Gram-positive/negative bacteria and bacterial spores such as Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli). Although the mechanism of the antibacterial effect of Ni nanocrystals is not yet fully understood, it has been reported that during the interaction between the Ni surface and bacteria, Ni
2+ leaching has been detected, which penetrates the bacterial membrane and generates reactive oxygen species, leading to disruption of its function and bacterial death [
69]. In the case of the Sn surface, it has been reported to exhibit weak antibacterial activity when exposed to Staphylococcus aureus (S. aureus) or Escherichia coli (E. coli) bacteria [
70].
To understand the antibacterial test results of the coating prepared with and without TiO2NPs, it is necessary to consider the synergistic effect of the two factors influencing the antibacterial activity of the solid surface mentioned above. In fact, there is a synergistic effect between the surface repulsion and weakening of adhesion due to the hydrophobicity of the surface on the one hand and the antibacterial properties of the chemical elements of the solid surface on the other. In the case of Sn with low antibacterial activity, the observed result could be explained by the hydrophobicity of the surface leading to weak adhesion of the bacteria and their death at a later stage. When TiO2NPs are incorporated into the Sn coating, although the contact angle decreases from 89° to 63° and therefore the adhesion of bacteria to the surface increases, the antibacterial activity of TiO2NPs offsets this effect, explaining the small variation in RF from 2.3 to 2.6.
For Ni and Sn-Ni coatings, the strong increase in RF after incorporation of TiO
2NPs could be explained by the synergistic effect of the antibacterial properties of Ni and TiO
2NPs rather than the poor adhesion of bacteria to the surface. For the Ni coating, although the surface is hydrophilic (contact angle of 32°) and bacteria need to adhere well, the Ni guarantees the antibacterial activity of the coating. Furthermore, for the Sn-Ni coating after the incorporation of TiO
2NPs, the contact angle shows little variation (
Figure 15) and therefore a similar bacterial adhesion strength, the antibacterial activity observed is mainly due to the synergistic effect between that of Ni and that of TiO
2NPs.
These results clearly show that Sn, Ni and TiO2NPs are crucial elements to be used for the preparation of coatings with high performance anti-corrosion and antibacterial properties, as Sn-Ni-TiO2 exhibits the best antibacterial activity with an RF of 3.4 and the best anti-corrosion performance with an Ecorr more shifted (0.08V) towards the positive potential, a lower Icorr of 9.95-10-6 A/cm2 and a higher charge transfer resistance of 25067 Ω·сm2.