Many studies with chitosan have been reported in the literature, and some of chitosan spheres but not with the same protocol design sequence or reagent parameters used, so the developed protocol for obtaining and characterizing the spheres was done after several previous experiments and tests and some tests are necessary to obtain parameters such as topography, cytotoxicity and degradation tests with simulation of different in vitro conditions were designed specifically for this work, all protocol parameters were developed in our laboratories.
The topographic surface is important in the interaction and biointeraction with cells and biological fluids of the human body. The spheroidal shape and the corrugation’s surface topography contours and irregularities present on the surface of the chitosan sphere stand out. Similar aspects were also seen by da Silva [
39,
77] in zinc-hydroxyapatite granules. In addition to the chitosan spheres obtained by Tavaria et al. (2013), although not subjected to the lyophilization process, they also presented the spherical shape and similar aspects Demadis (2009), although they present spheres of smaller size compared to those obtained in our work. It is important that spherical geometry reproduces minority energy systems and it is more stable as a biomaterial application. We see previously measured concavities with diameters ranging from 283 μm to 434–450 μm and with composition obtained qualitatively by EDS from the spheres in the SEM image. Moreover, the specific diameter obtained in this experiment is ideal for application in critical bone defects as a drug carrier scaffold. Ensuring that the protocol for obtaining the chitosan sphere is capable of generating a product with the key chemical groups necessary for the production of the biomaterial is very important, so analyzing the groups that act as fingerprints is necessary. So,
Figure 4, can see mainly the chemical element found explicitly in the chitosan granules scaffold from FTIR analysis. Fingerprint of mainly chemical groups is important to identified. These same bands were also seen by Negrea et al. (2015) during the characterization of chitosan films. An antisymmetric stretching band was observed at 1155cm
−1 C-O-C corresponding to the β-glycosidic bond (1–4), namely the saccharide structure. The elongation observed in 1067 cm
−1 cyclic CO, and 899 cm
−1 indicates Resende et al. (2010) that the bands are present wide due to the macromolecule and intermolecular bonds’ inherent properties interact the hydrogen. The obtained parameters were shown to be consistent and similar to those obtained by Luyen (1996) and the objective was to prove the chitosan beads by demonstrating the chemical groups that make up the chitosan chemical structure [
91].
The mass loss parameter occurs as a profile of the percentage of the amount of mass lost over time. A linear trend represents a mass loss. It is observed that there was a downward tendency initially to have an abrupt initial mass loss (10%) followed by a decrease; however, from day 7, this mass loss occurred in a progressive and ascending manner having its highest point occurred during 21-day assay in blood plasma simulator (SBF) similar profile was studied by Schütz et al. (2011). The in vitro assessment of mass loss contributed to the most approximate understanding of biomaterial degradation when applied to humans, and it is essential to assess the degradation parameters by means of in vitro tests. Besides that, In this case, it is important to state that the formation of complexation was not evaluated, since the release mechanism controls the data from chitosan scaffolds, which occurs mainly through weak chemical bonds and the phenomenon of adsorption and desorption of the chemical element, in this case iron, which was evaluated in UV-Vis equipment operating at a wavelength of 420.
It is interesting to evaluate the possibility of applying the sphere protocol developed in relation to previous clinical application tests such as in vitro cell culture. For this it is interesting to prepare the extract of the biomaterial properly about 24 hours before and processed in culture medium without fetal bovine serum and perform the in vitro test using standard ISO19993-5 protocol in established strains for future certification purposes. So, in the cytotoxicity assay, it was possible to determine that for the test conditions of the biomaterial diluted in DMEM culture medium without fetal bovine serum compared to the control group (pure bovine serum-free culture medium), there was no statistical difference between the conditions of each type of sphere compared to each other [
45,
69,
70,
71]. All conditions showed cellular viability for IC50, demonstrating that it was possible to predict that there was no cytotoxicity in freeze-dried chitosan beads with this experiment. According to the above graph, we can verify that there was no cytotoxicity in any condition of extract (25%) and (100%) in the lyophilized spheres without the addition of a crosslinking agent showing that this sphere presents a very great potential for future use as a cellular framework for regeneration and bone repair in tissue engineering. It is known that similar studies have also been found by (Lima et al., 2011) [
70,
71,
72,
73]. However, this cytotoxicity index may vary depending on the use or not of the crosslinker. In our work, as we did not use crosslinking agents, it was found that the process proposed to obtain the chitosan spheres did not affect the noncytotoxicity of the chitosan sphere and the spherical framework was then considered as not cytotoxicity, so viability.
Degradation
The experiments with the chitosan spheres degradation showed that the release of these microspheres in iron chloride medium initially followed a linear tendency and with a relatively constant profile in the different times of 5 h and also in the 5 consecutive days, which corroborates the literature in the capacity of the carrier obtained being able to absorb and release molecules into the medium in a limited volume (The spheres had 40% of iron chloride incorporated). The model proposed in this paper correlates the calculations from the release products to a limited volume [
74,
75,
76]. The freeze-dried porous chitosan microspheres were chosen to be the basis of the experiments. It shows a lower burst effect in the UV-Vis measurement intervals in the initial times, besides maintaining the standard throughout the tests, higher desorption and absorption capacity than conventional carriers [
76].
The literature shows that non-lyophilized chitosan carriers exhibit chitosan forms with two major disadvantages: acidic solubility, which makes it difficult to recover, and low surface area, which limits access to unexposed adsorption sites (amino groups), decreasing speed and adsorption capacity [
77]. These properties cancel out further processing steps, including lyophilization of the beads, thereby maintaining the beads’ shape and size without loss to the medium solution.
The great importance in the therapeutic application as drug release in these systems is the longer the drug stays in the bloodstream – increasing its effectiveness compared to the administration of these drugs, without a carrier; however, this application for the moment has only prospects of local application, and if possible in critical defects (those that alone do not heal on their own). Besides, these carriers’ development has demonstrated some advantages, such as reducing systemic toxicity, safer administration, and vectorization to the desired sites. Thus, chitosan can function as a guideline, thus ensuring controlled release at specific sites for longer at its site of action [
78,
79].
The results showed a release pattern representing the spherical chitosan carriers’ release pattern when using the iron chloride applied to the Crank method. Similar results and graph profile were found in some studies using carriers, including the study of Tavares et al. (2015) [
80]. Other carriers also had their controlled release modeled by the Crank method as described [
78,
94]. Being chitosan, the second natural source for use as carriers most abundant alongside cellulose, a natural amino polysaccharide, non-toxic, biocompatible, antibacterial, and biodegradable has led to significant research in biomedical and pharmaceutical applications such as drug administration, tissues, and wound healing dressings [
82].
According to previous experiments, it has been found that it is an ideal material for controlled release. The primary amine group in chitosan is responsible for its various properties, such as cationic nature, controlled drug release, mucoadhesion, in situ gelations, and antimicrobial. Thus, various forms of chitosan materials, such as spheres, films, microspheres, nanoparticles, nanofibers, hydrogels, and nanocomposites, as a drug delivery device and attempted to report the vast literature available on chitosan-based materials in drug delivery applications Lopes (2005). As a hydrophilic matrix system with good pharmaceutical application properties [
84] chitosan-based nanomaterials also emerge as promising carriers of therapeutic agents for drug release due to good biocompatibility, biodegradability, and low toxicity and can be prepared by the mini-emulsion, chemical or ionic gelation, coacervation/precipitation, and spray drying methods. As alternatives to these traditional manufacturing methods, self-organizing chitosan carrier nanomaterials also emerge as an alternative route or association with traditional routes in that they present significant advantages and have received increasing scientific attention in recent years [
85,
86].
The spherical shape chosen was given for 2 reasons: it describes a system of lower energy. Also, it mimics structures of similarities of size and organization when instituted the batch size range similar to structures that follow patterns of organization similar to structures organized with functions, and particular properties can be obtained without complicated further steps of processing or modification. The direct procurement aspect of chitosan carriers directly interferes with drug administration applications of different agents [
86,
87,
88].
About the modeling itself, we used the diffusion coefficient to obtain the classical spherical shape of the scaffold obtained and consider as calculation the diffusion coefficient the following parameter.
In some studies, these parameters can be modified as a work in which the diffusion of cowpea beans is considered a spheroid. There is another way of evaluating the diffusion coefficient according to the drying temperature, and also temperature variations as analyzed using the Arrhenius model described below; however, in our case, we consider fixed temperature and pH as it occurs in the environment of the cavity oral, where
A is the constant (m
2 s
−1);
E is the activation energy (J mol
−1);
R is the universal gas constant (8.314 J mol
−1 K
−1), and
T is the absolute temperature K. In our experiment, the diffusion coefficient was considered the supernatant medium, the continuous flow and also the release sequence in the obtained medium by UV-vis spectrophotometry, and we do not vary the temperature since we consider the human body temperature to be fixed in which the real condition is not variable [
89]. In this way, the article also predicts that the effective diffusion coefficient of a sample when in liquid media should also be considered the calculation of the factors of moisture coefficient and use of the adjustment of the mathematical model of diffusion also considering the medium of diffusion in the form and liquid diffusion is the main factor that governs the movement of water among other phenomena [
89,
90]. Thus, for the described experimental data of the drying of cowpea beans, there was also the need to adjust using the second law of Fick, considering the geometric shape of the product as spherical, disregarding the volumetric shrinkage of the grains and considering the contour condition of known water content on the grain surface. The chitosan sphere is very stable and does not require adjustments in the calculation during modeling.
The criterion made iron as iron chloride as the carrier of choice used for feasibility, cost, and ease of using iron chloride as the iron component carrier with the first resource. It is known that iron still as nanoparticles or at nanoscale iron has its capacity for improved adsorption, so when using iron chloride molecules in the molecular form we approach this advantage due to the increase of surface area and active sites. Nanoparticulate iron has a range of applications in situ, and its great capacity to reduce and stabilize different types of ions gives this material enormous flexibility in its use [
91,
92,
93]. According to Fu et al. (2014), numerous articles published in recent years have investigated water remediation technology using iron nanoparticles, exploring different aspects of science and technology in this field for many applications.
About the selected models when used to represent the experiment, we have seen that mathematical model already existent in the literature are applied to simulate the release of active principles contained in polymeric microcapsules of the matrix type in a solvent: application of the 2nd. Fick’s law from the diffusion coefficient (D) can be determined according to the theory developed by Crank for diffusion and those used, we can also mention the linear driving force model, the Monolithic Solution model, and other semi-empirical models. It is known that the first Law of Fick does not cover the phenomena of interaction between components, contradiction, osmotic effects, effects of pressure or stress, and or fields of force; in the end, it should be stated that Fick’s law is adequate to describe simple diffusion in a binary mixture and was quite useful. The second law of Fick is usually used for diffusion in solids or liquids at steady-state and for an equimolar state of counter-diffusion in gases [
93,
94,
95] that Equation below is similar to the equation for the conduction of heat, and the following equation is obtained from the Fourier law. Many physical situations have already been solved analytically based on Fick’s law [
95].
Mathematical modeling of the release of the active principle and its predictability of release is an area that tends to steadily increase its studies due to the academic and industrial importance with enormous potential for the future. Due to significant advances in information technology, in situ optimization of new drug delivery systems can significantly improve the accuracy and ease of its application. The use of mathematical and computational tools should be routinely used to improve the design of new pharmaceutical forms [
96].
Thus, the speciation defined by IUPAC is the occurrence of a chemical element in different forms in a system and the bioaccessibility, toxicity, and mobility of metal ions in the controlled release is directly linked to speciation. We can thus illustrate speciation through modeling using the Meduza software (Informer Technologies, USA) [
97,
98,
99].
The simplest mechanism of action in the modeling application involves attempting to simulate the diffusion condition, especially in a liquid medium, infinite volume. Thus, it is assumed from the principle of diffusion where the second law of thermodynamics will flow from a region of greater concentration to the one of lower concentration of a particular chemical species. This chemical species is called a solute. The regions containing the solute may harbor different chemical species, which are referred to as the solvent. In this environment, the phenomenon of mass transfer occurs. The scaffold of chitosan as the carrier was shown to be simple and versatile in the application as versatile adsorbents for the removal of anionic and cationic species in aqueous medium, especially when iron chloride as a carrier [
96,
97].
Iron is a non-toxic metal and can be found in the divalent (Fe (II)) and trivalent (Fe (III)) forms. Iron species present in aqueous environments depend on pH and redox potential
97. Iron speciation under varying pH and potential redox conditions shows the distribution of inorganic Fe (III) species as a function of pH [
101].
Figure 15 above shows the modeling of the ions of the agent carried by the scaffold (iron chloride) present in an aqueous solution and based on the nature of the chemical used (iron and its variations). The conditions of the iron ions arranged to be transported inside the chitosan sphere were modeled according to the pH variation with the MEDUSA software’s aid. According to Owens et al. (2016), information about the nature and extent of the adsorbent in suspension and the system’s physico–chemical properties are considered relevant, with pH values being the main parameter to be fixed. In this way, the adsorption and sorption of ions are better understood through the molecular standard’s isotherms at different pH scales. It is possible to observe in Figure 15 different forms of ferrous chlorides and ferrous ions at pH values below 4. However, at pH values close to 7, the concentration of Fe
2+ indicates the formation of Fe(OH)
2. For the use of iron chloride as a carrier source, the feasibility, cost, future application, and biocompatibility of this component were evaluated; however, it is important to say that iron behavior varies directly depending on the variation in pH by Owens et al. (2016). The ideal is to define the optimum pH and model iron’s behavior under different pH values (
Figure 13).
It is known that Fe (II) is one of the most important oxidation states and forms many complexes, the main one with hemoglobin and iron replacement is important even in cases of blood anemia (Shubham). Iron in the diet is absorbed in its ferrous form (FeII) in the duodenum and transported to enterocytes by the divalent metal transporter (DMT1). In regions of neutral and alkaline pH, the reduction potential of iron in an aqueous solution favors the oxidation state of Fe
3+, and the acid pH values favor the oxidation state of Fe
2+. However, Fe (II) requires the presence of a reducing agent to become Fe
3+. In general, Fe (III) is adsorbed by a cation exchange process and can form complexes when in the presence of water that can be available by absorption e desorption. The formation of iron chloride is favorable in acidic conditions, and its formation does not promote macro-structural changes on the surface of the chitosan granules, as observed in the experiments; thus,
Figure 14 shows the fraction of the Fe
2+ and Fe
3+ species as a function of the pH values.
Iron species present in aqueous environments depend on pH and redox potential [
100]. Iron speciation under varying pH and potential redox conditions show the distribution of inorganic Fe (III) species as a function of pH [
101,
102]. The conditions of the iron ions arranged to be transported inside the chitosan sphere were modeled according to the pH variation with the MEDUSA software’s aid
99,100. So it is important that pH values being the main parameter to be fixed. In this way, the adsorption and sorption of ions are better understood through the molecular standard’s isotherms at different pH scales. So, thus, the modeling of iron chloride by the meduza software can predict different behaviors depending on the pH, which helps in planning the development of the spherical chitosan scaffold, as well as in the proportion and specimen of iron chlorine to be used depending on the pH of the region. to be applied [
103,
104,
105,
106,
107].