The electrochemical evaluation of the samples, without and with two Ta concentration in chemical composition and different grade of roughness was performed for long-term (1000 hours) immersion in PBS solution at 37ºC, in order to highlight the effect of the roughness surface and the Ta amount on corrosion resistance of these alloys. The main electrochemical parameters (Eoc, Ecor, Rcor, Rp) that are considered in this evaluation were estimated from the potential measurements in open circuit (OCP), the electrochemical impedance spectra (EIS), the potentiodynamic polarization curves and Tafel extrapolation
3.2.1. Long-Term Monitoring of the Open Circuit
Figure 5 illustrates the evolution of the open circuit potentials,
Eoc of all samples in PBS at 37°C for 1000 hours of immersion.
During the first 100 hours of immersion, the
Eoc values of all samples increase sharply and achieve to be steady with the extending immersion time. Between 100 and 200 hours of immersion a slow decrease of
Eoc for all samples is evidenced. This behavior could be due to an activation of the surfaces because of dissolution of the native oxide film grown of the surface. No more differences between the
Eoc values of samples 1A, 3A and 5A were observed, all samples have been close behavior throughout the immersion period with a slow increase of
Eoc for 1A sample after 600 hours of immersion. All three samples keep their
Eoc values between +50 and +100 mV vs. Ag/AgCl suggesting that on surface a passive film was formed. As regarded the influence of the roughness surface on the
Eoc values, all three samples with rough surface (1B, 3B and 5B) revealed similar behavior,
Eoc accomplish to be steady with the extending immersion time, suggesting the enhancement of the stability of the passive films formed on the surface.
Eoc values are distributed between -150 mV and +150 mV vs. Ag/AgCl for 1A, 3A and 5A polished samples, and between -250 mV and + 75 mV vs. Ag/AgCl for 1B, 3B and 5B rough samples. All
Eoc values are placed in the passive potential range for titanium and tantalum on the Pourbaix diagrams [
29]. Some fluctuations of
Eoc values noticed during period of immersion could be due to the adsorption or /and dissolution processes that are occurring at the interface: the adsorption of phosphate ions on the samples surface, followed by the partial dissolution of the complexes formed with the components of film grown on surface, is a possible answer. As literature reports [
30], the passive film could be a balanced state of the formation and dissolution in a natural long-time immersion test.
After 1000 hours of immersion, the stabilized Eoc values of all samples correspond to the presence of a passive film on the surface, that provides protective properties against corrosion in PBS.
3.2.3. Long-Term Corrosion Evaluation
Figure 6a and 6b show the polarization and Tafel curves performed after 1000 hours of immersion in PBS solution for all studied samples (1A, 3A, 5A and 1B, 3B, 5B).
As potentiodynamic curves depict (
Figure 6a), the alloys with Ta amount in composition (1A and 3A samples), present low values of current density on a large region of potential, from 0.0 V to 2.5 V vs. Ag/AgCl, suggesting the passive character of the film grown on surface during long-time immersion. Furthermore, up to 2.5 V no breakdown or pitting are occurred for these samples. For alloy without Ta content in composition (5A sample) a slightly increase of current density is clearly visible in
Figure 6a, as well as, a diminution of the passivation range, up to 1.55 V vs. Ag/AgCl, suggesting low protective properties of the passive film grown on the 5A sample’s surface. Besides, it is interesting to note the different behavior of 1B sample, where a rapid increase of the current density up to 30 µA cm
-2 on the anodic polarization curve is observed. This response is due to a transpassive process that occurs on the surface of 1B sample probably due to the presence of numerous defects onto the surface that led to the formation of a defective passive layer [
13].
Figure 6b illustrates the Tafel curves recorded after 1000 hours of immersion in PBS. It is clearly evidenced from Tafel curves that the
Ecorr value for all samples moves towards a more positive direction, especially for samples with rough surface and Ta amount in composition, that are in good agreement with the OCP evolution. This behavior reveals a passive character of the surface samples in PBS solution. Additionally, the main electrochemical parameters, corrosion potential (
Ecor), corrosion current density
(jcor), corrosion rate (
Rcor) and polarization resistance (
Rp) were estimated by Tafel extrapolation and are presented in
Table 3.
For 1B and 3B samples a more positive values of corrosion potential (Ecor) were noticed over time, revealing a passive film formation, whereas for 1A, 3A, 5A and 5B samples a negative value of Ecor was observed. Because no significant differences in Ecor values are noted at 1A, 3A and 5A samples no reliable information about of corrosion behavior might be obtained from this corrosion parameter.
Linear anodic polarization curves recorded for all sample and illustrated in
Figure 6a highlight a significant difference between sample 1B and the others sample regarding the luck of passivation. An important increase of the corrosion current density is also observed for 1B sample (i.e., 107 ± 0.15 nA cm
-2 compared with 17.2 ± 0.02 nA cm
-2 for the sample 1A with same chemical composition but other surface roughness) hinting that the film formed on 1B surface is not very stable or not continuous ones. After 1000 hours of immersion for samples 1A and 3A the lowest values of
icor were estimated (i.e., 17.2 ± 0.02 nA cm
-2 and 53 ± 0.11 nA cm
-2), suggesting a high corrosion resistance in PBS solution. Additionally, a large potential range (> 2.0 V) where the current density is a passive one (j < 10 µA cm
-2) is observed for 1A and 3A samples, as well as, low values of the corrosion rate (
Rcorr < 1 µm y
-1) indicates that the protective film formed on the surface of these samples remain stable over time. A slightly decrease of corrosion rate (between 1.35 ± 0.1 and 3.01 ± 0.25 µm y
-1) and a small depletion of the passive potential range for all samples with rough surface (1B, 3B, 5B) were noticed after 1000 hours of immersion in PBS. Consistent with corrosion parameters estimated after 1000 hours of immersion in PBS, the best corrosion performances are point out by 1A and 3A samples.
According to Standard resistance classes [
31], the Ti20Ta9Nb8Zr2Ag and Ti10Ta9Nb8Zr2Ag alloys with smooth surfaces (1A and 3A samples) are perfectly stable materials revealing the best corrosion performance for long time immersion in PBS (corrosion rate < 1 µm y
-1), whilst the alloys without Ta amount in composition and all samples with rough surface are placed in very stable resistance classes materials (1.35 ± 0.1 µm y
-1 < corrosion rate < 3.01 ± 0.25 µm y
-1).
The long-time evolution of the electrochemical parameters (
Ecorr, Rcorr, Rp), which are important to prove the corrosion performance of the studied Ti-Ta alloys in PBS at 37°C, is illustrated in
Figure 7. A comparison between the samples with smooth (1A, 3A and 5A) and rough surface (1B, 3B and 5B) is also highlighted.
Firstly, it is observed that after short time immersion, 168 hours, the
Ecorr of the samples with smooth surface (1A, 3A) is more negative than that of the samples with rough surface (1B, 3B), but over time
Ecorr tends to increase towards less negative values (
Figure 7a). These results are rather surprising as it is well known that a smooth surface improve the corrosion performance of the materials [
32]. A different behavior is observed for the samples 5A and 5B, without Ta amount in composition, both samples revealing negative values of
Ecorr throughout the immersion period (
Figure 7b). Long-time evolution is unfavorable for the samples 5A and 5B, the corrosion potential became slightly more active, the current density increases probably generated by the dissolution-repassivation processes at the interface between the samples and PBS [
33]. Moreover, adsorption of the PO
43- ions on the samples surface acting on a barrier layer between samples surface and PBS, lead to increase in the film thickness. According to literature report [
18,
34], the process of adsorption of phosphate ions is a fast one, but the surface became saturated after long time immersion in the solution. This fact could be an important process that causes the changes of the corrosion parameters of the studied alloys during the immersion period.
Secondly, the corrosion rate (Rcorr) and polarization resistance (Rp) should be analyzed together because both parameters are undoubtedly associated with the corrosion resistance of the alloys.
As
Figure 7c and 7d illustrate, the corrosion rates of 1A and 5A samples slowly decrease, whilst of 3A sample shows a minor increase. It is noticed that 3A sample shows the highest
Rp value after 168 hours of immersion, indicating that a native passive film is formed on the surface, but over time (1000 hours), a significant decrease of
Rp with a small increase of
Rcorr (from 0.1 to 0.6 µm y
-1) is observed. Polarization resistance
Rp, that characterizes the passive film resistance, exhibits higher values for 1A, 3A and 5A samples in comparison with 1B, 3B and 5B samples as shown the histograms depicted in
Figure 7e and 7f. The corrosion rate (
Rcorr) values of 1B, 3B and 5B samples, estimated by Tafel extrapolation are from 2 to 4 times higher than that of 1A, 3A and 5A samples, and are in line with the noticeably decrease of
Rp values. These significant increase of
Rcorr for the samples with rough surface can be explained by a large surface development on 1B, 3B and 5B samples in comparison with smooth ones (1A, 3A and 5A), given that an irregular surface rough, it is more susceptible to oxidation, and the film formed will be easier deteriorated by aggressive biofluids, originating the corrosion process [
32,
35]. Moreover, some depassivation zones can be appeared on the samples with rough surfaces, because of the presence of numerous defects on the surface, that lead to the formation of a defective passive film [
13,
36]. This assumption is in accordance with the AFM analysis that exhibits morphological changes of the samples with rough surface, revealing large grooves leading to high values of the roughness parameters (5B sample) and many irregularities due to the adsorbed species on the surface (1B and 3B samples).
In conclusion all samples exhibit good corrosion protection in PBS for long time immersion. The best corrosion resistance was observed for the samples with smooth surface and with 10 % or 20 % Ta. For the samples with or no Ta in their composition and with a certain roughness a lower corrosion performance was noticed. These results appear to attest that only the presence of Ta in alloy composition, which should bring about a good stability of the film [
37], not necessary improve the protective properties of the passive film. Actually, both the presence of Ta in alloy composition and a smooth surface provides good corrosion performance of these alloys. This behavior most probably resides from the presence of mainly Ta
2O
5 and TiO
2 in the film composition and from a lower accessibility of the fluid to alloy surface [3, 17, 37].
It is well known that at a rough surface a higher contact surface/fluid occurs, yielding most probably to a surface more susceptible to corrosion attack. These results are supported by EIS investigations, which revealed that the alloys with smooth surface and a certain amount of Ta (1A and 3A samples) have the high resistance of the film (i.e., R2 is 5.673 MΩ cm2 and 3.480 MΩ cm2 for 1A and 3A samples).
3.2.2. Electrochemical Impedance Spectroscopy
In order to evidence the changes at the passive film / electrolyte interface upon exposure of all samples to PBS solution, the EIS investigations were performed simultaneously with open circuit potential monitorization. The EIS data recorded after 1000 hours of immersion are represented in Nyquist plots (
Figure 8). A single capacitive arc characterized by a large, depressed semicircle is observed in Nyquist plots for 1A and 3A samples, suggesting a similar passivation mechanism. As concern the Nyquist plot for 5A sample a decreasing of the diameter of the semicircle is noticed (
Figure 8a), indicating a different passivation process. Literature reports have shown that a larger capacitive loop diameter is related to the dielectric properties of the oxide film formed on the metal surfaces and corresponds to higher corrosion resistance [38, 39]. From the Nyquist plots recorded for all samples, it was evidenced that the shape of these plots’ changes from a linear one for 1A and 3A samples to an arc shape for the others ones (
Figure 8b), suggesting that at samples 1A and 3A a mass transfer of chemical species from PBS to the samples occurs [
40].
To further analyze the corrosion behavior of all samples in PBS solution, the EIS results are fitted using an electric equivalent circuit (EEC) with two-time constants correspond to an inner thin layer, so-called barrier layer, and an outer layer. The inner barrier layer determines the corrosion resistance of the alloys, whilst the outer layer has an important effect on the osseointegration [
41]. In this EEC, depicted in inset
Figure 8b, Rs, R
1 and R
2 represent the electrolyte resistance, the resistance of outer layer, and the resistance of the inner layer, respectively. The CPE is a constant phase element, which consists of a capacitance (C) and a deviation parameter
n, that describes the deviation of the ideal capacitive behavior of the passive film, attributed to the roughness and the defects on the surface samples. CPE
1 and CPE
2 are described as capacitances of the outer and the inner layer.
We consider that, in our case the parameter which gives insights about the corrosion performance of these samples is the resistance of the inner layer (R
inner) because it represents the resistance of the passive layer formed on alloy surface [
6].
From the fitted results, one may estimate that the R2 of all samples with smooth surface are of order of MΩ cm2, pointing that the passive film formed on these types of surface has good corrosion resistance. However, the resistance of the inner layer of 1A sample, i.e., 5.673 MΩ cm2, is 1.6 times higher than that of 3A sample, i.e., 3.480 MΩ cm2, and 5.7 times higher than that of 5A sample, i.e., 1.001 MΩ cm2, suggesting that the passive protective film formed on 1A and 3A samples has remarkable protective properties.
In contrast, a non-negligible decrease of the resistance of the inner layer (R
2) is observed for the samples with rough surface, i.e., 437 kΩ cm
2, 449 kΩ cm
2 and 446 kΩ cm
2 for 1B, 3B and 5B samples, respectively. A possible explanation for this decrease could be due to a large contact surface/fluid at the samples with rough surface which hence could yield to a lower corrosion resistance [
32].
In conclusion, one may consider that the samples with a certain amount of Ta in their composition and with a smooth surface exhibit a higher impedance associated to a lower susceptibility to corrosion in PBS solution after long time immersion. These EIS results are in good agreement with OCP evolution and potentiodynamic.