1. Introduction
One of the primary applications of thin films with low dielectric constant (low-
k) is their integration into the interconnect structures of advanced ultra-large-scale integration (ULSI) devices. The low-
k films integrated together with low resistivity metals (Cu, Co, Ru, etc.) allow for compensation of the capacitance increase associated with the continuing device shrinkage [
1,
2,
3]. Extensive exploratory studies on low-
k dielectrics have been conducted during the last two decades, and the most important results are systematized, for instance, in the refs. [
3,
4,
5,
6]. Materials based on organosilica glasses (OSG), which are characterized by a silica-like matrix structure, have been identified as the most suitable for current microelectronics technologies. By incorporating various organic groups into the silica matrix and employing different deposition methods, it is possible to fine-tune the properties of these materials. In these materials, some of the bridging oxygen atoms in the silica-like matrix are substituted with terminal methyl (or other alkyl) groups, which contribute to a low dielectric constant due to the formation of free volume (micropores) and enhance hydrophobicity (
Figure 1). Recently, OSG materials containing organic bridges between Si atoms and exhibiting ordered porosity, known as periodic mesoporous organosilica (PMO), have also been extensively studied. Their structural, chemical, and electrical properties are discussed in the review paper [
7].
It is crucial to note that hydrophobicity is a significant property, as water molecules have a high dielectric constant (~80), and even a small amount of moisture can substantially elevate the dielectric constant of a material. This issue is further exacerbated in porous materials, where the high surface area can adsorb considerable amounts of moisture. Consequently, precursors used for the deposition of organosilicon films typically contain at least one methyl group directly bonded to silicon.
However, the reduction of dielectric constant by introducing low-polarizability groups and a slight increase in free volume is insufficient to achieve dielectric permittivity values of k < 3.0. It is essential to incorporate additional artificial porosity by using structure-forming agents, such as sacrificial porogens or surfactants. Thermal decomposition of these organic compounds results in the formation of a porous structure, which lowers the k value of the films. However, residual amounts of porogens or surfactants (CHx) remaining after heat treatment can increase leakage currents and reduce breakdown voltage.
Thermal annealing (thermal curing, often assisted with UV light [
8]) is a crucial step in the fabrication of low
-k films [
4,
5] as it facilitates the removal of the structure-forming agents and the formation of a cross-linked matrix structure. However, if the heat and UV treatment process is too aggressive, it may lead to the undesirable degradation (depletion) of the –CH
3 terminal groups, which are responsible for the material’s hydrophobic properties. This is the reason why the microelectronics industry use a curing temperature not exceeding 450 °C and UV light with λ > 200 nm. The methyl terminal groups are primarily localized on the pore wall surface, imparting hydrophobicity to the film, which is essential for preventing moisture adsorption. The modification of chemical composition during the thermal curing (particularly, the removal of porogen or surfactant as well as degradation of the CH
3 terminal groups) can be primarily analyzed using Fourier-transform infrared spectroscopy (FTIR), particularly by examining the valence asymmetric and symmetric C–H vibrations of the methylene (–CH
2–) group, which absorb at ~2925 and ~2895 cm
–1 respectively [
9]. A more detailed study must include more comprehensive analytical techniques and evaluation of electrical characteristics [
6,
7,
8].
Therefore, careful optimization of thermal curing and understanding the impact of chemical composition (such as carbon residue, methyl terminal groups, and adsorbed moisture) and structural changes (including porosity, density, and pore size) during thermal curing on electrical properties are crucial for further optimizing low-k films. This is the reason why these challenges have been addressed in numerous studies.
Porogen and surfactant residues (sp
2, sp
3 carbon) formed after non-optimized thermal curing have a strong impact on electrical characteristics and reliability [
7,
8]. The existence of sp
2 and sp
3 hybridized carbon-like porogen residues is well studied using UV spectroscopic ellipsometry. The increased amount of porogen residues enhances the leakage current level since these graphitic-like structures are conductive. In the same study, the self-assembled low
-k material prepared without porogen and UV curing shows lower leakage currents compared to low
-k dielectrics prepared with porogen and curing [
7,
8]. The presence of porogen residues in low
-k dielectrics is also reported by other authors. The results obtained using electron-spin resonance (ESR) spectroscopy [
10,
11] show the presence of signals associated with carbon dangling bonds in low
-k dielectrics. King et al. [
12] pointed out that the defect band between 2–6 eV in the bandgap of the low
-k dielectric is attributed to these carbon dangling bonds from porogen residues. Lauer et al. [
13] showed that the defect centers originating from porogen residues are able to capture and exchange electrons. These studies indicate that porogen residue can play a dominant role in electrical transport at low fields.
An increased thermal budget can effectively reduce the amount of porogen residues but may also degrade a certain amount of methyl terminal groups, making the films hydrophilic and leading to moisture adsorption in subsequent processing steps. The adsorbed moisture degrades the electrical properties and reliability performance of low-
k films [
14]. Attempts have been made done to characterize the conduction mechanism of moisturized low-
k dielectrics, but the exact mechanism remains unknown. Lloyd et al. [
15] shows that capacitors could have Schottky and Poole–Frenkel emission types of conductions, but Michelon et al. suggested a non-linear ln(
J)–
E0.5 [
16]. An annealing step is supposed to remove moisture and improve the film characteristics. Li et al. [
17] suggested that the removal of physisorbed water by baking at 190 °C could only slightly improve dielectric reliability, and the significant improvement can be achieved after annealing at 400 °C due to the removal of chemisorbed moisture. However, recent results from Cheng et al. [
18] point out that annealing at 400 °C is still not sufficient. The most likely cause of uncertainties is the formation of various adsorbed groups (ranging from physically adsorbed molecular water to isolated hydroxyl groups) during water adsorption. Their removal and modification are highly dependent on experimental conditions, which can introduce uncertainties when studying their effects on electrical characteristics and reliability.
All these studies indicate that a comprehensive investigation into the impact of porogen residue and accumulated moisture remains crucial. One challenge when analyzing previously reported results is that they were obtained from films cured under various systems and conditions. Additionally, the transition from a porogen residue-containing state to a hydrophilic one is gradual, so it is essential to study this process using a single film while systematically altering curing conditions. Additional challenges may arise from simultaneous structural changes, which can also affect the properties of OSG materials. A recent example of such research is the paper by Krishtab et al. [
19], which used photoelectron spectroscopy and electron spin-resonance spectroscopy to identify that the degradation of electrical characteristics is linked to defect states ~5 eV below the conduction band, caused by surfactant residues in the form of oxidized sp
3 carbon chains. Through careful tuning of the curing conditions, the study was able to determine optimal curing regimes. Furthermore, it is also important to simultaneously examine the evolution of the film’s structure, as this type of information is still lacking.
In this work, the effects of thermal modification on porous methyl-terminated organosilicate films were investigated across a wide range of annealing temperatures, from 350 to 900 °C. Using a single initial OSG material as a reference, changes in chemical composition—including the removal of porogen residues, degradation of terminal groups, and accumulation of adsorbed water—were carefully analyzed using FTIR spectroscopy. Simultaneously, structural modifications to the porous structure were examined using ellipsometric porosimetry (EP). The leakage current and dielectric constant of the organosilicate films were measured using current–voltage (JV) and capacitance–voltage (CV) measurements.
An extensive evaluation of both chemical composition and porous structure across the full range of annealing temperatures allowed us to correlate these findings with the films’ electrical characteristics. Leakage current data were analyzed using three theoretical models of charge transfer: Schottky emission (SE), Poole–Frenkel (PF) emission [
20,
21], and the Nasyrov–Gritsenko (NG) model of phonon-assisted tunneling between the traps [
22]. Both dielectric constant and leakage current measurements facilitated correlations with the chemical composition and structure of the modified films.
4. Conclusion
The influence of annealing temperature (Ta = 350–900 °С) on the chemical, structural, and electrophysical properties of porous methyl-modified OSG films has been systematically investigated. The properties examined include film thickness d, open porosity Vopen, relative porosity VLL, refractive index n, pore size 〈R〉, chemical composition, and JV. Results obtained from ellipsometric porosimetry indicate that as the annealing temperature increases, both the thickness and porosity of the films decrease, while the refractive index exhibits an increase.
In the temperature range
Ta = 350–450 °С, the thermal degradation of surfactants occurs alongside the formation of a silicon-oxygen framework. This process is accompanied by an increase in pore radius from 1.2 nm to 1.5 nm. Concurrently, condensation processes result in a reduction of open porosity from 41% to 34%. During the curing process, residual porogen, specifically sp
2–hybridized carbon, is generated and deposited on the surfaces of the pore walls. The quantity of porogen residue is observed to increase with the porosity of the OSG low
-k attributable to the larger internal surface area and the corresponding increase in porogen accumulation. The removal of surfactants, the collapse of micropores, and the reduction in the number of Si–OH groups contribute to a decrease in leakage current values, which correlates with an increase in resistivity, as illustrated in
Figure 9.
In the temperature range of Ta = 600–700 °С, the complete degradation of methyl end groups transpires, which is accompanied by the development of micropores. This process is characterized by the collapse of certain pores, as evidenced by a notable reduction in porosity and a significant decrease in pore size, approximately by a factor of one and a half. Furthermore, Fourier Transform Infrared (FTIR) spectroscopy indicates that after annealing at Ta = 700 °С, the concentration of polar silanol groups and water reaches its peak, resulting in a marked increase in leakage currents.
At an annealing temperature of 900 °C, open porosity is virtually nonexistent; however, total porosity reaches 11%, and the refractive index is lower than the typical value for dense SiO2, which is 1.46. This temperature is sufficient to completely remove all forms of chemisorbed water, along with the condensation of silanol groups on the pore walls. Together with the sealing of remaining free volume in the matrix, this contributes to a reduction in leakage current.
The results of JV measurements indicate that the methyl-modified film, which was annealed at 450 °С, demonstrates minimal leakage currents. This phenomenon can be attributed to the nearly complete elimination of surfactant residues and the thermal degradation of a limited number of methyl groups.
The results of the study on leakage current in methyl-terminated OSG films, modified at various annealing temperatures, show good agreement with changes in chemical composition and structure. This allows us to conclude that the predominant mechanism of charge carrier transfer is Poole–Frenkel emission. At Ta = 500–700 °C, the films display complex mechanisms, primarily dominated by Poole–Frenkel emission, which necessitates further investigation.
Figure 1.
Structure of amorphous SiO2 (a), as deposited organosilica glass (OSG) film with embedded porogen (b) and porous OSG after porogen removal by thermal annealing (c).
Figure 1.
Structure of amorphous SiO2 (a), as deposited organosilica glass (OSG) film with embedded porogen (b) and porous OSG after porogen removal by thermal annealing (c).
Figure 2.
Wiring diagram of the metal–dielectric–semiconductor (MDS) structure realized using mercury (Hg) probes.
Figure 2.
Wiring diagram of the metal–dielectric–semiconductor (MDS) structure realized using mercury (Hg) probes.
Figure 3.
FTIR spectra of porous organosilicate films annealed at 350–900 °С for 30 minutes in air (a) with detailed fragments showing Si–O–Si bonds (b), CHx bonds (c) and adsorbed water (d).
Figure 3.
FTIR spectra of porous organosilicate films annealed at 350–900 °С for 30 minutes in air (a) with detailed fragments showing Si–O–Si bonds (b), CHx bonds (c) and adsorbed water (d).
Figure 5.
Open and full porosity versus annealing temperature as measured by EP. The full porosity was calculated using the Lorentz–Lorenz equation (1), assuming that the refractive index (RI) of the matrix (ns) is equal to 1.46 (RI of dense SiO2). The difference between open and full porosity values reflects the volume of pores not accessible for adsorptive. They are less than 5% in the films annealed at 350–500 °C and 10% in the film annealed at 900 °C.
Figure 5.
Open and full porosity versus annealing temperature as measured by EP. The full porosity was calculated using the Lorentz–Lorenz equation (1), assuming that the refractive index (RI) of the matrix (ns) is equal to 1.46 (RI of dense SiO2). The difference between open and full porosity values reflects the volume of pores not accessible for adsorptive. They are less than 5% in the films annealed at 350–500 °C and 10% in the film annealed at 900 °C.
Figure 6.
The leakage current of different types of organosilicate glass (OSG) low-k films at annealing temperatures 350–900 °С.
Figure 6.
The leakage current of different types of organosilicate glass (OSG) low-k films at annealing temperatures 350–900 °С.
Figure 7.
Effect of annealing temperature on changes in dielectric permittivity, resistivity at an electric field strength of 700 kV/cm and chemical composition.
Figure 7.
Effect of annealing temperature on changes in dielectric permittivity, resistivity at an electric field strength of 700 kV/cm and chemical composition.
Figure 9.
Linear regression approximation of the JV sections following annealing at temperatures ranging from 350 to 900 °C, depicted in Schottky coordinates.
Figure 9.
Linear regression approximation of the JV sections following annealing at temperatures ranging from 350 to 900 °C, depicted in Schottky coordinates.
Figure 10.
Linear regression approximation of JV sections after annealing at temperatures of 350–900 °C in Poole–Frenkel coordinates.
Figure 10.
Linear regression approximation of JV sections after annealing at temperatures of 350–900 °C in Poole–Frenkel coordinates.
Table 1.
Inetwork/Icage ratios and relative areas of characteristic peaks/bands of samples at different annealing temperatures 350–900 °С.
Table 1.
Inetwork/Icage ratios and relative areas of characteristic peaks/bands of samples at different annealing temperatures 350–900 °С.
Annealing temperature Та (°С) |
Inetwork/Icage
|
Relative areas of characteristic peaks/bands Si–O–Si (×1000) |
Si–OH, H–O–H |
C–H |
C–H3
|
Si–CH3
|
Si–OH |
350 |
1.76 |
31.0 |
14.3 |
7.0 |
26.2 |
0.4 |
400 |
1.96 |
4.3 |
15.7 |
7.2 |
23.8 |
0.1 |
450 |
2.10 |
6.8 |
12.8 |
7.1 |
23.6 |
– |
500 |
2.29 |
15.9 |
8.5 |
7.1 |
18.4 |
– |
600 |
4.61 |
19.2 |
2.6 |
1.9 |
5.9 |
– |
700 |
5.16 |
180.2 |
– |
– |
– |
– |
900 |
7.22 |
1.5 |
– |
– |
– |
– |
Table 2.
Results of measurement done by ellipsometry and ellipsometric porosimetry measurements of porous organosilica glass films annealed at temperatures of 350–900 °С.
Table 2.
Results of measurement done by ellipsometry and ellipsometric porosimetry measurements of porous organosilica glass films annealed at temperatures of 350–900 °С.
Annealing temperature Ta (°С) |
Thickness d (nm) |
Shrinkage ∆d (%) |
Refractive index n
|
Average radius pores 〈R〉 (nm) |
Open porosity Vopen (%) |
Relative (full) porosity VLL (%) |
Young’s modulus (GPa) |
350 |
324 |
0 |
1.248 |
1.15 |
40.9 |
43.0 |
1.9 |
400 |
305 |
5.9 |
1.253 |
1.37 |
38.5 |
41.7 |
2.4 |
450 |
301 |
7.1 |
1.257 |
1.44 |
38.0 |
41.5 |
2.6 |
500 |
273 |
15.7 |
1.272 |
1.51 |
33.7 |
38.0 |
3.7 |
600 |
233 |
28.1 |
1.280 |
1.09 |
33.4 |
35.4 |
4.6 |
700 |
195 |
39.8 |
1.310 |
0.40 |
28.7 |
28.2 |
11.6 |
900 |
170 |
47.6 |
1.392 |
– |
~0 |
10.5 |
– |
Table 3.
Results from theoretical calculations approximating the Nasyrov–Gritsenko (NG) model of experimental data for porous organosilica glass (OSG) films annealed at temperatures ranging from 350 to 900 °C.
Table 3.
Results from theoretical calculations approximating the Nasyrov–Gritsenko (NG) model of experimental data for porous organosilica glass (OSG) films annealed at temperatures ranging from 350 to 900 °C.
Annealing temperature Ta (°С) |
Thermal energy of ionization, WT (eV) |
Optical energy of ionization, Wopt (eV) |
The traps concentration N (cm–3) |
350 |
1.6 |
3.2 |
1.0×1020
|
400 |
1.6 |
3.2 |
8.0×1021
|
450 |
1.6 |
3.2 |
5.0×1022
|
500 |
1.6 |
3.2 |
9.0×1019
|
600 |
1.2 |
2.4 |
6.0×1019
|
700 |
1.2 |
2.4 |
3.0×1019
|
900 |
1.6 |
3.2 |
3.0×1020
|
Table 4.
Values of the high-frequency (optical) component of dielectric permittivity (εi) at various annealing temperatures, determined through linear approximation in the coordinates of Poole–Frenkel and Schottky.
Table 4.
Values of the high-frequency (optical) component of dielectric permittivity (εi) at various annealing temperatures, determined through linear approximation in the coordinates of Poole–Frenkel and Schottky.
Annealing temperature Ta (°С) |
εi
|
n2
|
Poole–Frenkel |
Schottky |
350 |
1.5841 |
0.2556 |
1.557 |
400 |
1.5441 |
0.2153 |
1.571 |
450 |
1.4096 |
1.6837 |
1.581 |
500 |
1.7293 |
0.0711 |
1.617 |
600 |
1.5311 |
0.0973 |
1.639 |
700 |
1.6689 |
0.1745 |
1.717 |
900 |
1.9316 |
0.5017 |
1.937 |