Preprint Review Version 1 This version is not peer-reviewed

Formulation of Epoxy Prepregs, Synthesization Parameters and Resin Impregnation Approaches – a Comprehensive Review

Version 1 : Received: 10 October 2024 / Approved: 10 October 2024 / Online: 10 October 2024 (06:34:15 CEST)

How to cite: Somarathna, Y.; Herath, M.; Song, P.; Islam, M. M.; Epaarachchi, J. Formulation of Epoxy Prepregs, Synthesization Parameters and Resin Impregnation Approaches – a Comprehensive Review. Preprints 2024, 2024100765. https://doi.org/10.20944/preprints202410.0765.v1 Somarathna, Y.; Herath, M.; Song, P.; Islam, M. M.; Epaarachchi, J. Formulation of Epoxy Prepregs, Synthesization Parameters and Resin Impregnation Approaches – a Comprehensive Review. Preprints 2024, 2024100765. https://doi.org/10.20944/preprints202410.0765.v1

Abstract

Prepregs, which are resin-impregnated and expensive composites, are mainly limited to high-end applications within the aeronautical, defence, automotive, and energy sectors. Prepreg technology is mainly protected by under trade secrets resulting in limited studies on recent advancements. A Scopus search revealed 861 articles and 16 reviews for the keywords ‘epoxy’ and ‘prepreg’. However, this was narrowed down to 123 articles and 4 reviews using keywords ‘formula development’ and ‘B-stage’. In this review, the control strategies of B-staging, resin tack, and viscosity and their measuring techniques are discussed. Based on resin impregnation techniques and B-stage control, two approaches are proposed to develop prepreg resin formulations: conventional resin impregnation and viscosity-controlled resin impregnation. The approaches would be extremely useful especially for advancing beyond the existing prepreg applications and developing smart materials and functional composites through advanced resin modification strategies.

Keywords

epoxy prepregs; resin formulation; viscosity; tack; B-stage

Subject

Chemistry and Materials Science, Polymers and Plastics

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