The results of a study of the processes of formation of macro- and micro-inhomogeneity of ingots and rolled sheets are presented. To study the nature and sources of surface defects in rolled sheets, a comparative method of structural-concentration analysis of metal at the end-to-end metallurgical process of ingot - slab - sheet metal has been developed, based on the metallographic method of studying the structure and qualitative analysis of non-metallic inclusions. The research results showed that the quality of the surface of rolled sheets is determined mainly by the physical heterogeneity of the crust zone of the ingots, and the internal defects of thin rolled sheets largely depend on the contamination of the metal with non-metallic inclusions and off-axis segregation. A mechanism for transforming defects in the casting cortical zone into surface and internal defects in rolled sheets is proposed.