New Yarrowia lipolytica Recipient Strains Equipped with a Zeta Docking Platform Allow Efficient Integration of a Series of New and Existent Zeta-Based Auto-Cloning Vectors for Multiple Biotechnological Applications

1. Introduction

Yarrowia lipolytica is a dimorphic and oleaginous yeast from the Saccharomycetes/Hemiascomycetes class, which strains are found in various natural or oil-polluted environments as well as in many foodstuffs, notably in fermented dairy and meat products [1,2]. This industrially-relevant yeast has been used since the 1950s as cattle feed, applied to bioremediation and, more recently, engineered for multiple white biotechnology applications, as extensively reviewed previously [2,3,4,5,6,7,8,9]. As a biosafety class 1 microorganism, Y. lipolytica has gained a GRAS (Generally Regarded as Safe) status (FDA, USA) [1]. Most natural isolates are haploid (MATA or MATB), as are nearly all laboratory strains, although diploidisation can be used as a strategy for assembling interesting strain characteristics [2]. The French strain W29 (aka CLIB 89 and CBS 7504) and a series of its genetically engineered derivatives, Po1d, Po1f, Po1g and Po1h strains, are among the more widely used Y. lipolytica strains [2]. Since the first sequencing of a Y. lipolytica genome (from E150, aka CLIB 122, a derivative of a crossing between W29 and the American strain CBS 6124-2, aka CLIB 78), by the Génolevures Consortium in 2004 [10], a total of 27 sequences of Y. lipolytica genomes have been made publicly available [11]. These include the sequence of W29 in 2016 [12], and that of its most used derivative, Po1f, in 2014 [13].

A very large array of expression/secretion/surface display vectors and other engineering tools have been developed since a few decades for use in Y. lipolytica, and a number of them have been made publicly available through the Addgene website (https://www.addgene.org), as extensively reviewed in 2021 [14]. These tools include notably tunable recombinant promoters, various toolkits for vector construction making use of Golden Gate technology, disruption and marker rescue systems, transposomics tools and various CRISPR-based genome engineering applications [14]. Since then, Y. lipolytica technology has continued its exponential development, with the mining of new promoters [15], strategies for hybrid promoter engineering [16], new CRISPR/Cas9-mediated integration toolkits [17,18], the YALIcloneNHEJ and YALIcloneHR modular cloning toolkits for integrating multigene pathways [19,20], an iterative gene integration system [21], an improved CRISPR/Cas9 genome-editing system [22], the design of the searchable YaliFunTome database for transcription factors driving a phenotype of interest [23], and the dissection of W29 carbon metabolism using genome-scale metabolic modelling [24]. Most of these recent works, as well as a lot of their predecessors, make use of W29, or one of its derivative of the Po1 series, as recipient strain.

Despite the present availability of several different modular cloning toolkits for the design of expression vectors for complex engineering of Y. lipolytica metabolic pathways, the authors consider that there remains a need for simpler, ready-to-use expression vectors, for establishing proofs of concepts, or for dedicated uses. Such “Yarrowia for dummies” tools could either help beginners to get started with yeast engineering and test rapidly the expression of their genes, or constitute an easy-to-use alternative for projects involving a single gene, like protein engineering. Some vectors developed two decades ago at INRA (presently INRAE), based on an efficient recombinant promoter, are good candidates for such a purpose. Their common promoter, hp4d, is a construct composed of 4 direct copies of an UAS (upstream activating sequence) from Y. lipolytica XPR2 promoter, linked to a TATA box from YlLEU2 gene [25]. This strong promoter is mainly active at the beginning of stationary phase, allowing a natural decoupling of growth and expression phases, which made it particularly successful for heterologous expression and one of the prominent tools for Y. lipolytica engineering, as reviewed previously [6,14]. Two different expression systems using hp4d were constructed: (i) a series of expression/secretion vectors based on the pBR322 bacterial plasmid, designed to be targeted to a pBR docking platform integrated into the Po1g recipient strain [25]; (ii) a series of expression/secretion/surface display vectors from which the bacterial moiety can be removed to liberate a yeast cassette (expression cassette + selective marker) bordered by zeta sequences (LTRs - long terminal repeats - from Ylt1 retrotransposon) that is used for transformation [26,27,28]. The pBR-based expression system, characterized by a high transformation efficiency and an efficient targeting to the genomic pBR docking platform by homologous recombination, is commercialized by Yeastern Biotech Co (Taiwan). It has been successfully used for heterologous protein production [29], and is well adapted for protein engineering since the precise targeting of a single copy allows a direct comparison of the characteristics of the transformants obtained with different constructs [30,31]. However, the fact that some bacterial DNA from pBR322 is present in the final construct strongly limits the use of this expression system for a number of applications. In contrast, the zeta-based expression system generates final constructs devoid of any bacterial DNA, which thus retain the GRAS status of Y. lipolytica. The zeta-bordered yeast cassette, obtained by NotI digestion of any zeta-based vector, carries a URA3 allele as selective marker and can be integrated either by homologous recombination in a Ura^- recipient strain bearing the Ylt1 retrotransposon, or by NHEJ (non homologous end joining) in a Ura^- recipient strain devoid of Ylt1 (as are most Y. lipolytica strains, notably W29 and its Po1 derivatives). In that latter case of random integration, the efficiency of transformation is reduced by approximately an order of magnitude and the insertion of the yeast cassette can possibly disrupt a cell function. In addition, the level of expression of the heterologous gene may be affected (positively or negatively) by nearby genomic sequences [27]. Therefore, a high number of transformants need to be checked in order to select one which growth is not affected and which is a good producer of the protein of interest. The characteristics of the transformants may thus vary for a same construct, which impair the direct comparison of the effect of different constructs. Despite these limitations, the zeta-based expression system has been transferred to numerous laboratories around the world, through more than hundred MTAs (material transfer agreement), and remains still used nowadays.

The purpose of the present work is to combine the advantages of these two expression sytems: (i) the efficiency and reliability of targeted integration, like with the pBR-based system, and (ii) the large array of vectors and the absence of bacterial DNA, like with the zeta-based system. This can be achieved by constructing some new strains equipped with an integrated zeta docking platform, in order to be able to integrate the NotI yeast cassette of (pre-existing or new) zeta-based vectors by homologous recombination, at a precise genomic location. The authors choose to integrate a zeta docking platform into two derivative of W29, the Po1a and the protease-free Po1f strains, in order to generate respectively the Po1z and the Po1zΔP strains. As its parent strain Po1f, Po1zΔP is deleted for both extracellular proteases. As the other GM strains of the Po1 series, both Po1z and Po1zΔP carry a ura3-302 allele that allows them to metabolize sucrose-based substrates, such as molasses [32].

The newly designed strains have been tested, and the interest of targeting integration of yeast cassettes has been validated, through two examples of (sur)expression of a secreted homologous protein, respectively the Y. lipolytica CTS1 chitinase in Po1z, and the AEP protease in Po1zΔP.

2. Materials and Methods

2.1. DNA Synthesis and Engineering

The synthetic cassLEU2t-zeta DNA fragment used for constructing p96zetaLEU, the plasmid used as provider for the zeta docking platform, was provided by Eurogentec. Synthetic DNA fragments used to construct p12-CTS1 and p14-XPR2 vectors (respectively YlCTS1deltaKpnI and matureYlXPR2deltaKpnI) and the one used for promoter engineering (4_UASs_block) were provided by Invitrogen / Life Technologies / Thermo Fisher Scientific. Restriction enzymes and ligase for vector construction were provided by New England Biolabs and used according to the specifications of the supplier.

2.2. Strains and Vectors

All Y. lipolytica strains used or newly-designed in this work are described in Table 1. All cultivations of Y. lipolytica strains were performed in YPD medium (1% yeast extract, 1% bacto peptone, 1% glucose) at 28°C in shake-flasks at 180 rpm. A derivative of Escherichia coli DH5α, NEB 5-alpha (New England Biolabs) was used for constructing and propagating all vectors.

Pre-existing zeta-based vectors were described previously [26,27,28]; some relevant ones are described in Table 2, together with the newly-designed ones.

Yeast transformations with either ApaI fragment from p96zetaLEU or NotI yeast cassette from different zeta-based vectors were carried out using the classical LiAc and heat shock method described previously [25,27]. Transformants obtained by integration of one of these DNA fragments into the genome of one of the Y. lipolytica strains were selected on minimal YNB-N₅₀₀₀ medium [25,27]. For each construction, half a dozen independent transformants were picked and checked for normal growth compared to control parent strains. Their growth characteristics were assessed using a BioTek Synergy H1 microplate absorbance reader (Agilent), according to the specifications of the supplier. For the construction of Po1z(ΔP) strains, two transformants were retained for testing the transformation efficiency and one was selected for further use. The comparison of transformation efficiencies between strains were determined from assays performed in triplicate, using a same amount of yeast cassette DNA from a same sample of each vector. For the transformation with p12-CTS1 or p14-XPR2, 6 transformants were retained for testing either endo-chitinase or AEP activity.

2.3. Enzymatic Activities

Endo-chitinase activity was assessed on 4-Methylumbelliferyl β-D-N,N',N''-triacetylchitotriose (4MU), using a Fluorimetric Chitinase Assay Kit (Sigma-Aldrich) according to the specifications of the supplier, on supernatants of 27h cultures of yeast strains. The fluorescence level of microplate samples were assessed using a SpectraMax M2 spectrofluorometer (Molecular Devices), according to the specifications of the supplier. All assays were performed in triplicate.

AEP activity was assessed by the measurement of the diameter of halos obtained on skim milk plates (2% Skim Milk, 0.17% Yeast Nitrogen Base, 0.1% Glucose, 1% Agar, 50 mM of Phosphate Buffer at pH 6.8), as previously described [11]. The measurements were performed in triplicate (technical repeats) on three halos for each strain (biological repeats), using the ImageJ software [33] on plate pictures (the plate diameter being used for calibration).

3. Results

3.1. Design of Strains Equipped with a Zeta Docking Platform

In order to construct new Y. lipolytica strains equipped with an integrated zeta docking platform, the first step was to design a DNA fragment with a large (1 kb) central region of homology with the different zeta-based vectors and that can be integrated at the leu2-270 locus of Leu^- Ura^- strains to revert their Leucine auxotrophy. As shown in Figure 1 (and with more details, including sequence, in Figure S1), a synthetic DNA fragment corresponding to the distal part of LEU2 terminator upstream from a 1 kb zeta cassette (cassLEU2t-zeta) was used to replace the NarI-ClaI segment from pINA1296 vector, which placed it upstream from a complete LEU2 gene sequence. This generated the p96zetaLEU plasmid, from which a 3.3 kb ApaI fragment can be extracted and used to transform any Leu^- Ura^- Y. lipolytica strain to provide it with an integrated zeta docking platform. The authors choose to integrate this LEU2-selectable zeta docking platform (i) into a bi-auxotrophic derivative of W29, Po1a, in order to generate the Po1z strain (Ura^-, Suc⁺) which genetic background is similar to wild-type (only implemented with the ability to metabolize sucrose), and (ii) into the bi-auxotrophic Po1f strain in order to generate the Po1zΔP strain (Ura^-, Suc⁺, ΔAEP, ΔAXP) that presents a more genetically modified (GM) background (ability to metabolize sucrose and deletion of both extracellular proteases). All the strains used for engineering or as control, as well as the newly-designed ones, are shown in Table 1 with their genetic characteristics.

3.2. Validation of New Po1z and Po1zΔP Strains

Thanks to their integrated zeta docking platform that provides a 1 kb homology region with any of the zeta-based vectors (Figure 1 and Figure S1C), both Po1z and Po1zΔP are expected to be transformed more efficiently than the corresponding zeta-devoid W29-ura302 and Po1h strains (targeted versus random integration). A general scheme of the experiments performed to confirm this point and provide examples of the performances of the new zeta-bearing strains is shown in Figure 2. Two secreted homologous enzymes were used to test the new strains, in comparison with their Ylt1-devoid counterparts: the YlCTS1 chitinase gene was introduced into pINA1312 zeta-based vector and the yeast cassette of the resulting p12-CTS1 plasmid was used to transform either W29_ura302 or Po1z; the YlXPR2 gene, encoding AEP, was introduced into pINA1314 zeta-based vector and the yeast cassette of the resulting p14-XPR2 plasmid was used to transform either Po1h or Po1zΔP. In both cases, this experiment allowed to compare the transformation efficiency of a same vector either by integration at random (NHEJ) in a Ylt1-devoid strain or by targeted integration (homologous recombination) in a zeta-bearing strain of same genetic background. The results are shown in Figure 3 and demonstrate that the presence of an integrated docking platform generates a 12 to 14 fold increase in transformation efficiency. Two independent transformants from each new strain contruction were tested and the one performing better was selected for further use (respectively Po1z-1 for Po1z strain, and Po1zΔP-6 for Po1zΔP strain).

For each transformation experiment (p12-CTS1 in W29_ura302; p12-CTS1 in Po1z; p14-XPR2 in Po1h; p14-XPR2 in Po1zΔP), 6 transformants with unaffected growth (visual checking of colonies and growth tests on Biotek absorbance microplate reader – data not shown) were tested for the newly-engineered enzymatic activity, in comparison with their parent strain (respectively W29 and Po1t), as shown in Figure 4 and Figure 5.

In the Figure 4, all p12-CTS1 transformants display a successful surexpression of endo-chitinase in comparison to the native CTS1 level in W29. The maximal activity levels appear similar after either random or targeted integration of p12-CTS1 yeast cassette. However, there is a striking variability among the group of 6 transformants issued from random integration (red-brown hues), in contrast to the pretty similar values observed in the group issued from targeted integration (blue-purple hues). In contrast of the very high activities (in the range of 1500 to more than 2000 arbitrary units) obtained for most transformants, half of the random transformants display much lower activities, especially w-4 (light red) and w-6 (fuchsia) that are underperforming, with activities remaining below 200 arbitrary units. This result point to a major drawback of random integration by NHEJ: the fact that the expression of the newly introduced gene can be negatively affected by regulating elements present in the vicinity of the integration site. In contrast, targeting to a docking platform localized at the genomic URA3 locus, known for its neutrality towards gene expression [6], appears to ensure more reliable and reproducible results.

In the Figure 5, all p14-XPR2 transformants display some AEP activity at levels approximately in the same range than that from the wild-type W29 strain, as expected from the similar strengths of the recombinant hp4d promoter present in the zeta-based vectors and of the native pXPR2 under induction conditions [25]. However, there is more variability among the group of 6 transformants issued from random integration (green hues), in contrast to the similarly high values observed in the group issued from targeted integration (yellow-orange hues): half of the random transformants (h-4 to -6, in lighter or darker greens) display significantly lower activities. Although less dramatic than for CTS1 surexpression, these discrepancies between AEP-expressing random transformants confirm the lesser fiability of NHEJ-mediated integration, compared to targeted one.

3.3. Design of New Zeta-Based Vectors

In order to increase the range of available zeta-based vectors with more powerful expression tools, the authors choose to build new expression vectors with increased promoter strength. For that purpose, the hp4d promoter of pINA1312 and pINA1317 was engineered by iterative addition of a 4 UASs block, in order to generate derivatives with respectively 8 and 12 UASs (promoters hp8d and hp12d), as shown in Figures S4 to S6. The concept of multi-UASs recombinant promoter was initiated with the design of hp4d [25] and generalized later, thanks to the fact that transcription factor availability did not appear to limit the increase in expression obtained with high UAS copy numbers [34,35]. Although expression levels of reporter genes were indeed found to increase continuously with the addition of UASs, up to 32 copies [34,35], it was however shown later, with more practical examples of heterologous protein production, that better yields were attained when using less powerful promoters, such as hp8d [36]. For that purpose, the authors choose to limit the panel of recombinant promoters in zeta-based vectors to hp4d, hp8d and hp12d, as listed in Table 2. In order to engineer further the hp4d promoter present in the expression vector pINA1312 and in the expression/secretion vector pINA1317, a synthetic DNA fragment bearing 4 UASs (4_UASs_block) was inserted upstream from hp4d to create respectively pINA1312-8UASs and pINA1317-8UASs; the operation was repeated to create respectively pINA1312-12UASs and pINA1317-12UASs (Figures S4 and S5). The sequences of the 4_UASs_block DNA fragment, of the parent vectors and of the resulting new ones are shown in Figure S6.

4. Discussion

Through the examples of surexpression of the Y. lipolytica CTS1 chitinase in Po1z, and of expression/secretion of the AEP protease in Po1zΔP, this work demonstrated the interest of targeting the integration of yeast cassettes at the docking platform of these new zeta-bearing strains: transformation efficiencies were considerably enhanced and the transformants obtained exhibited more reliable and reproducible performances.

Both of these new strains could be transformed with high efficiency by the yeast cassette of any zeta-based vector, through homologous recombination with their zeta docking platform. Depending of the nature of each research project, either the less modified Po1z, or the more modified protease-free Po1zΔP, could be preferred as the recipient strain. The Po1zΔP strain appears more adapted to the production of secreted heterologous proteins, due to the absence of native extracellular proteases likely to degrade the protein of interest.

The array of zeta-based vectors available, already encompassing vectors for intracellular expression, for expression/secretion or for surface display in Y. lipolytica, was completed with vectors allowing a more powerful expression through promoter engineering, as shown in Table 2.

In order to make this user-friendly zeta-targeted expression system freely available to all, the newly designed Y. lipolytica strains and vectors were deposited at CIRM-Levures (https://cirm-levures.bio-aware.com). Numerous Y. lipolytica strains, including W29 and the whole Po1 series are already available, through MTAs, from the CIRM-Levures catalog. A range of vectors for expression, secretion and surface display in Y. lipolytica (including the whole series of zeta-based vectors) are also available; they may not appear yet on the webpage (the addition of a new tab for Y. lipolytica engineering tools being still under progress when this paper was submitted) but can nevertheless be requested from CIRM-Levures (contact: cirmlevures@inrae.fr).

The new zeta-targeted expression system developed in this work has been fully validated through the expression examples described. Together with the whole series of zeta-based vectors, the new zeta-bearing strains constitute a user-friendly and reliable expression system, particularly adapted to basic metabolic engineering or to protein engineering projects.